"The impression I get, is that a precision air gap is only important with hydraulic diaphragm units (I’m assuming the vintage mechanical throw-out mechanism has a wider/more flexible operation/adjustment window?) Also, some FoMoCo diaphragm clutches apparently are designed so that the T.O. bearing is continuously in contact (spinning) with the P.P. fingers (thus no air gap?)"
Back in the day when I was a sinner (worked on GM and MOPAR), the GM diaphragm clutch was adjusted by fully depressing the clutch pedal and measuring the air gap between the flywheel and disc.
Maybe the same? Can you post the source of the directions sheet?
As for release bearing pressure and the bearing riding against the fingers, I would think not. Either a burnt bearing or if too tight to the fingers a slipping clutch.
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