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Exhaust test to end all tests?

Posted By Ted 13 Years Ago
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charliemccraney
Posted 13 Years Ago
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Might that sort of sizing difference benefit the street headers?


Lawrenceville, GA
Ted
Posted 13 Years Ago
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charliemccraney (5/5/2011)
Might that sort of sizing difference benefit the street headers?

Charlie.  You’re on the right track with that train of thought.  What I’m finding is that the collector size itself as a general rule likes to merge down significantly and then expand back out to a larger size.  For the dyno mule, the collector being necked down to 2.5” or thereabouts while the extension behind is larger.  That larger section acts as an expansion chamber and helps to dampen some of the reverse pulsing that is trying to take place.  Then using larger pipes behind this must be used to insure that the flow to the end of the exhaust is not being inhibited.  This has been supported by the fact that the better test values always come about with the larger sized pipes being used.

 

There are some real opportunities to be had in using high flow mufflers also.  Many of the chambered mufflers that have been used thus far in the testing have been a detriment to overall performance.  At this point, I suspect that the EMC headers could stand some additional downsizing on the merge collector.  Right now it’s at 3” and at the time of testing on the EMC Y engine, that was the smallest merge collector on hand.  In fact, Geoff Mummert supplied the one that’s in the headers now.  I’ll also add that Jerry Christenson and Royce Brechler provided the original EMC headers which have only since been modified in the collector area.

Lorena, Texas (South of Waco)


jepito
Posted 13 Years Ago
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Ted, do you have to run a chamber Muffler for the engine challenge? With our race engines we have found that a straight through glass pack style runs just as well as no muffler. shoenfield style hurts a little, and chamber style losing up to 80hp.
Ted
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jepito (5/14/2011)
Ted, do you have to run a chambered Muffler for the engine challenge? With our race engines we have found that a straight through glass pack style runs just as well as no muffler. shoenfield style hurts a little, and chamber style losing up to 80hp.
Jepito. The only rules limitations for the EMC competition regarding mufflers dealt mainly with outlet sizes and overall dimensions. Actual muffler design could be varied as long as the muffler fit within the size dimensions specified in the rules. The mufflers used for the Y in the EMC competition were the Magnaflow straight through design and those particular mufflers with the other header modifications actually complimented the overall scoring for that particular combination. Although the peak horsepower does go up when the mufflers are removed from the headers, the scoring falls off significantly and the EMC competition is all about scoring, not peak numbers.
.

Here’s the link to the previous page showing both the horsepower and torque graphs using the EMC headers with and without the Magnaflow mufflers as compared to the Sanderson headers on the 312 dyno mule. The EMC headers with mufflers have a very favorable ‘very flat’ torque curve.

http://forums.y-blocksforever.com/FindPost57447.aspx

.

And here’s the link to the thread that gives a better description of the EMC headers as well as a picture of both the EMC headers and Magnaflow mufflers.

http://forums.y-blocksforever.com/Topic51508-3-2.aspx



Lorena, Texas (South of Waco)


Macs1964F100
Posted 11 Years Ago
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Ted (3/27/2011)

Here’s some more information that adds two more sets of headers to the list of those that have already been tested. These were also tested on the same engine combination as all the other exhaust systems which keeps comparisons equal. Whereas only the best scores for each exhaust system were previously posted regardless of the number of configurations tested, here are the scores for each tested configuration for these two sets of headers. The scores are still based on the overall performance in the 2300-5500 rpm range.

As in the previous tests, the mufflers continue to be appropriately sized based on the size of pipe that’s used in each test. In the FPA header test chart below, there were three different pairs of mufflers being used. The Ford Powertrain Applications (FPA) headers were unique in that the best numbers achieved were without any exhaust extensions being used and part of this could be attributed to the merge collector design being used at the ball shaped muffler connection at the end of the headers. Many of the headers being tested did like some form of exhaust extension in which to improve their overall performance.

Crossover pipes were also tested and you can make your own assumptions based on the numbers. Sometime in the near future, I’ll post the lower rpm band information which is where the crossover pipes appears to make the most difference when comparing the graphs.

FPA T-Bird 4 Tube 1.625”/1.75” stepped headers

Score

Peak

HP

Peak

TQ

Avg

HP

Avg

TQ

Mufflers

2.25” pipes 64” long w/mufflers

1738

298

346

238

322

Yes

2.25” pipes 64” long w/ no muffs

1749

298

348

239

324

No

2.25” pipes 18” long w/ no muffs

1761

306

352

242

325

No

2.25” pipes 64” long & 2” dia crossover pipes and w/mufflers

1735

300

347

238

321

Yes

2.25” pipes 64” long & 2” dia crossover pipes and w/ no muffs

1757

303

349

241

325

No

2.25” pipes 18” long & 2” dia crossover pipes and w/ no muffs

1761

304

352

242

325

No

2½” pipes 64” long w/mufflers

1748

297

348

239

323

Yes

2½” pipes 64” long w/ no muffs

1757

297

349

241

325

No

2½” pipes 18” long w/ no muffs

1763

306

354

242

325

No

3” pipes 64” long w/mufflers

1748

300

346

240

323

Yes

3” pipes 64” long w/ no muffs

1764

303

349

242

326

No

3” pipes 18” long w/ no muffs

1774

308

356

244

328

No

No pipes – open headers

1780

311

342

244

329

No

Roadster 1.75” tubes 31” long with 18” long 3” dia collectors & no mufflers

Score

Peak

HP

Peak

TQ

Avg

HP

Avg

TQ

Without evacuation system hooked up

1768

307

354

243

327

With evacuation system hooked up

1778

309

355

244

329

Ted, did you post the lower RPM results for these test? I have a 64 F100 and would like to update the exhaust to maximize lower torque.

Ted
Posted 11 Years Ago
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Ted, did you post the lower RPM results for these test? I have a 64 F100 and would like to update the exhaust to maximize lower torque.

See if this set of graphs helps. This info actually indicates that it may be better in this particular instance to not use the crossover pipes in the exhaust on an engine that's simply running at the lower rpm band most of the time. My own experience with crossover pipes on daily drivers is that they do mellow out the exhaust notes on a V8 and stop some of the ‘popping’ noises that can occur out of the end of the pipes while cruising.

.

http://forums.y-blocksforever.com/Uploads/Images/03a66514-826b-4b7b-8a88-18f0.jpg http://forums.y-blocksforever.com/Uploads/Images/6d26bd6e-7092-4796-82a7-73db.jpg

.

http://forums.y-blocksforever.com/Uploads/Images/c29eb2a9-4c4d-481a-baa6-638c.jpg http://forums.y-blocksforever.com/Uploads/Images/99119c4a-4d19-495c-8457-6a69.jpg



Lorena, Texas (South of Waco)


Macs1964F100
Posted 11 Years Ago
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Thank you for the information and all of your contributions to the Y Block commiunity. I look forward to reading your post whenever I log on. My quest is for power in the 1000-3000 range and it looks like the cross over is shifting power ever so slightly upward. A good mellow sound is also good so I will start with the ram horns go from there. I am considering a "h" configuration for the exhaust with the tail pipe exiting behind the passenger rear tire. Do you have any recomendations on pipe sizing for an engine that will never turn more than 3500?
LordMrFord
Posted 11 Years Ago
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Ted (10/7/2013)
My own experience with crossover pipes on daily drivers is that they do mellow out the exhaust notes on a V8 and stop some of the ‘popping’ noises that can occur out of the end of the pipes while cruising.


True.
I like more my non-crossover Y-Block sounds in Fairlane than the sounds of injection era Mustang with crossover. You can hear Y-BLock beat in stereo while standing behind the car.Smile


Hyvinkää, FI
Ted
Posted 11 Years Ago
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Macs1964F100 (10/12/2013)
...... Do you have any recomendations on pipe sizing for an engine that will never turn more than 3500?

While a normal thought process might indicate that the smaller sized pipes would enhance lowend torque production, dyno testing that was performed on a Y engine with the different sized pipes indicates otherwise. Here are the graphs showing HP & TQ attributes with the different sized tail pipes installed on the 322” dyno mule.

.

http://forums.y-blocksforever.com/Uploads/Images/4fca2783-ea47-4041-808c-64dd.jpg http://forums.y-blocksforever.com/Uploads/Images/74654610-84d1-43d0-acc8-f71a.jpg



Lorena, Texas (South of Waco)


yalincoln
Posted 11 Years Ago
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damn! what she said, bigger is better!!! say ted, did you ever test those big tube headers on anything?

 lincoln/merc. y-blocks &mel's                                                               bucyrus, ohio.


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