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FPA Header installation in 57 T Bird

Posted By slumlord444 3 Years Ago
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bird55
Posted 3 Years Ago
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Glad to hear you got it solved.
Now that you are at this point, I would recommend skipping the mufflers in their original location and moving them back (different size) to behind the x-frame. It's a much cooler option inmho for your feet. You might check with Phil in Florida, I think he's also running this way. Changing muffler styles from stock also opens up your options for larger exhaust tubing sizes.

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slumlord444
Posted 3 Years Ago
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Just finished supper after working on it this afternoon and saw your last post. I had removed the oil filter, plugs, studs for the headers, and the sending unit for the. Stewart Warner oil pressure gauge and was leaning over the fender surveying the situation and thought there looks like more room from the bottom than the top. Crawled under and with a little jiggling around it slipped through with no problem with the battery and brake booster in place. Only had to slightly replumb the fuel pressure regulator.  Thanks for your input. You were dead on with coming up from under the car. Need to bolt i
it up tomorrow and  start fabricating pipe from the headers to the mufflers. Will clean and paint the floor above the mufflers and install some self stick insulation on the floor. Slow but sure process.  
bird55
Posted 3 Years Ago
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Additionally,with the battery tray left in, you might try installing the header from below the car.










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       A  L  A  N   F  R  A  K  E  S   ~  Tulsa, OK    


bird55
Posted 3 Years Ago
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Well, it's been too many years ago to remember! But, I do recall it was trial and error. It is helpful to be sure to remove both original factory side steady rests from the engine so it can rock side to side, also the oil filter. I have an AOD so no clutch linkage. Also, I no longer use my power brake unit so that has been removed, so you may need to temporarily move it.
 Again I recommend the short set screw type studs to make it easier to position the gaskets on the install. The shortening of the rod and attachment collar will help some to lean over the rod towards the engine. I also didn't use the rubber steady rest bushings when fitting things up this will give you more room to experiment with your application.
Also, I just remembered that the battery and tray is in the way, so you may want to remove them as well. My battery is trunk mounted so I have much more room.
Hope that helps a bit. The headers WILL go in but your results may vary. I can shoot more pics if you need or try to answer more specifics if you want just let me know. Let us know how it's going.










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slumlord444
Posted 3 Years Ago
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I have a question for TBird55. What all did you have to remove to install the driver’s side header? I’m in the process of installing the driver’s side header and from what I can see I’ll have to remove the valve cover, spark plugs, power brake booster, and possibly the clutch linkage and it’s still going to be a tight fit. I will also have to relocate my fuel pressure regulator because it’s now in the way. Any tips will be appreciated. 
Brent
Posted 3 Years Ago
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I fired my engine up for the first time with FPA headers, they are ceramic coated, got so hot the plug wires were smoking and got soft and began to sag. I have ordered heat shields like bird55 posted a picture of earlier in this post. The headers sound great and I am anxious to feel them perform. 
Thank you to bird55 for posting the mount upgrade, I had an issue with the steady rest mount touching the header, the mount was tweaked a bit in an incident long ago. I ground the mount, but I like the mount mod better.


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.150 Stroked Y-Block:327.25 ci @ >1hp per ci
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slumlord444
Posted 3 Years Ago
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Got it. Sent you pm.  
ogasman
Posted 3 Years Ago
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I sent a PM through the site with my contact information about the exhaust manifold flanges.  Just want to make sure it sent.  No rush, it is -3 here right now, with a wind chill of about -25.

Thanks
Paul
slumlord444
Posted 3 Years Ago
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The gaskets that came with mine were composition, not copper. After talking with FPA, I slotted the bolt holes in the gasket to make it line up better. Your re engineering of the stabilizers is interesting. I am now working on the passenger side and will have to think about that. Header is sure close to the steering column. Apparently, you got it in there. Temperature is single didgets and below here in Southern Illinois at the moment and staying that way for a couple of days. I have heat in my garage but am going to wait till it warms up  a bit after Christmas to get back to work on it. 
bird55
Posted 3 Years Ago
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The copper gaskets supplied with my FPA's worked great. I also use studs (actually they are referred to set screws) with allen drives. These make installing and removing much, much easier.
I converted to pcv before this install.
FYI, one thing I did change is reverse the heim joint style. I felt like it is a more efficient engineering solution. BUT, I'm no engineer! Still have had it for years and have no issues.
Also this allowed me to shorten the threaded receiver that is welded to the header flange.
Here's the before.
http://forums.y-blocksforever.com/uploads/images/33948139-fa3f-4db4-9bd8-56bd.jpg
And here's after.
http://forums.y-blocksforever.com/uploads/images/8fa6e262-5aae-4b92-a1dc-277b.jpg
http://forums.y-blocksforever.com/uploads/images/fb366433-20ed-45f6-a460-9d4f.jpg










http://forums.y-blocksforever.com/uploads/images/d8028aa4-f8f9-4981-9e51-4428.jpg
       A  L  A  N   F  R  A  K  E  S   ~  Tulsa, OK    




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