For rust removal, some of you guys may have quite the experience and expertise with electrolysis, but I have never tried it before. Usually I take the mechanical action for rust removal (sand blasting or bead blasting in a cabinet) or the occasional "rust converter" chemical. So... this afternoon I filled a tub with several gallons of water, stole some of mama's Arm and Hammer Washing Soda and put in several tablespoons, immersed a crispy intake manifold, put a positive lead on a scrap piece of sheet metal, the negative lead went to the intake manifold, and I plugged in the battery charger on a 2 amp setting. (after I made sure that the two objects/two poles were not touching
)
Immediately I saw bubbles and after 3 minutes you could literally see rust moving across the bucket...
NICE! Don't know how long this is going to take, but I do know that this intake had a couple of runners with some rust in them. There is quite a bit of rust on the exterior. I will post photos sometime soon when I get my camera unloaded. For those of you that do this kind of thing with an intake manifold when it has so much on the interior, what kind of results can I expect here?
Daniel JessupLancaster, California
aka "The Hot Rod Reverend"
check out the 1955 Ford Fairlane build at www.hotrodreverend.com