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My 55 Thunderbird 292 has a Casco Alternator conversion. I have been chasing an intermittent fan belt squeak for some time. I installed a new water pump thinking I may have had a bad water pump bearing. The new water pump turns freely. The belt groves are aligned correctly. I installed a new single fan belt from my local auto parts store. The Alternator charges great and turns freely. I tightened the alternator as much as possible, but the squeak remains. I have an electric fan only. The squeak begins on startup when the engine is cold. If I hold the RPM around 1,500, the squeak is constant until it runs for a few minutes. When this happens, the alternator pulley get very hot. I assume the belt is slipping in the alternator pulley? The Casco alternator pulley grove is not as deep as the stock Ford water pump and crank pulleys. Is there a special Thunderbird fan belt? Anyone run into this before? Thanks!

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