I noticed this post come up earlier and was just planning to make a new tray for my TBird at the time that would suit a conventional shape battery. Years ago I went through the process of trying to buy a battery over here to fit but never found the correct size and ended up putting some MDF in the tray and having a conventional shape battery sit on top. I started making a battery tray earlier this year but didn't say anything until I had made some progress.
Here are some pics of what I have done so far.
![http://forums.y-blocksforever.com/uploads/images/2cb1e77d-fd81-405e-a0fd-156a.jpg](http://forums.y-blocksforever.com/uploads/images/2cb1e77d-fd81-405e-a0fd-156a.jpg)
Version 1 and 2 trays.
![http://forums.y-blocksforever.com/uploads/images/3f63d4cb-3bf9-4486-a516-3a00.jpg](http://forums.y-blocksforever.com/uploads/images/3f63d4cb-3bf9-4486-a516-3a00.jpg)
![http://forums.y-blocksforever.com/uploads/images/ab9b81c5-890a-4206-89db-eb46.jpg](http://forums.y-blocksforever.com/uploads/images/ab9b81c5-890a-4206-89db-eb46.jpg)
![http://forums.y-blocksforever.com/uploads/images/36185175-3ba3-49e8-b174-cadb.jpg](http://forums.y-blocksforever.com/uploads/images/36185175-3ba3-49e8-b174-cadb.jpg)
It has been lots of trial and error but I am now happy with the results. I was originally going to use mild steel but decided to use 316 stainless instead. The stainless has been much harder to work with but I think it was worth it. I probably over engineered it a bit as it has come out heavier than the original. The tray is 1.5mm, mounting brackets are 2mm and the heatshield bracket is 3mm so that it had a few turns of thread in it rather than welding nuts on the back like the original. What I didn't take into account are the mounting brackets which are much wider than the original so I could have gone to a thinner gauge steel to save some weight. Version 1 of the tray was 1.2mm thick more like the original but the 1.6mm on version 2 was much easier to TIG the corners. Still haven't worked out the heatshield yet.