We have success!!!
I was originally using a Scion Xd ECU. It was functionally the same as the Prius ECU. It would turn on in "failsafe" mode as soon as pin 5 was energized. For me, the steering feel in "failsafe" mode was not that great. I have a really fast Total Control Products rack in the Cougar, and while steering effort without power assist was heavy, the feel and return to center were excellent. I also have a Yaris non-ABS ECU, same as you, and you are absolutely correct, it does not power up until there are some pulses on the VSS pin.
This afternoon it was drizzling (I have to work on my junk outside) but I managed to make some major improvements. I did what I had to do to move some pins around on my Dominator ECU. Then I took out the Scion ECU and installed the Yaris ECU. As already mentioned, it would not power up until I was moving. It took me a while to get my Holley 7" digital dash sorted out and reading the speed properly. In order for the Dominator ECU to output a speedometer signal you have to load a configuration file for the GM 4L60E transmission. Once that is done, on one of the configuration screens, you can specify tire size and rear gear ratio, and also the number of pulses per mile to output for the speedometer. I couldn't input my true rear gear (I am running 4.33 gears and 27" tires) because the 4L60 has a 40 tooth reluctor wheel for the VSS, while the T56 (which is what I am using) has a 17 tooth reluctor wheel. So I had to trick the math and inputting a gear ratio of 1.82 resulted in a more or less accurate speedometer. I verified this by comparing RPM and MPH in 4th (direct drive) at 45 and 60 mph.
Then I used my buddies spreadsheet and inputted the right pulses per mile output based on the data that you generated with your square wave signal generator. His spreadsheet back calculates your 45 pulses per second value to MPH and pulses per mile. I wanted the middle level of assist to come on at 35mph, so that equates to 4629 pulses per mile (assuming he did the math right).
I can say with certainty that the driving experience with the Yaris ECU is way better than the Scion ECU in "failsafe" mode. The "failsafe" mode must be it's own setting and maybe offers the middle level of assist and full damping, but this is purely a guess. With the VVS signal going to the ECU I got even more power assist at low speed, but it didn't feel as mushy. As speed increases, the steering tightens up and feels a lot more lively. I didn't have a chance to do any highway driving, but driving around town it was pretty darn good.
I think the take-away for anyone that wants to implement this, you need to have a way of calibrating the VSS signal. I did this with the Holley Dominator ECU, but if you don't have EFI, you'll need box of some sort. Perhaps an option would be the Dakota Digital GPD box:
http://www.dakotadigital.com/index.cfm/page/ptype=product/product_id=837/category_id=287/mode=prod/prd837.htmFrom the description it will read GPS speed and output a 4k ppm signal. Depending on your rear gear and tires, this might be close enough! Another option might be the DD speedo signal interface:
http://www.dakotadigital.com/index.cfm/page/ptype=product/product_id=126/category_id=287/mode=prod/prd126.htmWith that box you would have to add a speed sensor to your transmission, but those are available with a pass through feature, meaning you can retain the cable speedometer drive.
Andrew