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55 Ford Fairlane Refresh and Driver Resto Blog Begins!

Posted By Daniel Jessup 10 Years Ago
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MoonShadow
Posted 9 Years Ago
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Do you have a part number for the sway bar bushing sets? Chuck

Y's guys rule!
Looking for McCullouch VS57 brackets and parts. Also looking for 28 Chrysler series 72 parts. And early Hemi parts.

MoonShadow, 292 w/McCulloch, 28 Chrysler Roadster, 354 Hemi)
Manchester, New Hampshire
Daniel Jessup
Posted 9 Years Ago
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MoonShadow (4/15/2015)
Do you have a part number for the sway bar bushing sets? Chuck


Let me check on that... they are from energy suspension. The sway bar I put in is a 7/8" from a 56 Ranchwagon. The part number from energy suspension is: 9.5158G (it comes as a kit)



Daniel Jessup

Lancaster, California

aka "The Hot Rod Reverend" w00t
check out the 1955 Ford Fairlane build at www.hotrodreverend.com


43mike
Posted 9 Years Ago
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You're doing a great job on this, what with the comments, pictures, and advice.  I'm getting ready to do the same with my '55 Townsedan, so I'm watching this with great interest.  What your doing is almost exactly what I have planned for mine, to the letter so far.  Keep up the good work.
 
Mike,
Lanett, Alabama
Daniel Jessup
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Ok fellas... back at it again for the last two nights, cleaning things up, installing new gaskets and even had the chance to put the 292 on the run stand tonight before I got ready to turn in.
First of all, I thought it good to cover something that gets asked quite a bit by newbies... "How do you prime the oil pump?" I don't know if my answer is the best but I will show you what I do when I get a Y block ready to go and then after that I will take you through what I do to get the distributor ready for initial start up. Here we go:
I put an NOS oil pump (gerotor type, not the "spur gear" pump) on this Y block when I put a new gasket on the oil pan also.

Look to the left in the photo above to see what I am talking about here. The gerotor has a smooth cover, the spur gear has a sizeable "bump out" for the gear.

When you put one in, the best advice is to submerge the entire pump and prime the pump itself before installation. Well... I'm pretty lazy and did not want to have to clean it up to paint it, etc. So I did put a little oil in the pump inlet just to make sure it was not dry at all. I then installed a new gasket after I cleaned the block surface really well. It is not recommended that you put any silicone or sealer on the gasket for the oil pump. However, I must say that I always use high tack gasket compound (the red stuff) on the gasket at the oil pump to get it to seal nicely. Careful - a little goes a long way here! After the pump was installed, I cleaned it up with acetone before painting. Another word on the oil pump and the oil pan tube that feeds the pump. There is a very delicate tube seal that goes on your inlet tube as it mates to the pump inlet. Be careful to get this situated correctly and do not overtighten or crush the seal. If you have a leak here after priming or after initial startup it will be a PAIN because you will either have to remove the oil pump or oil pan and then reaffix the seal. You really don't want to have to do either, trust me.

Back to priming the pump. Make sure that you installed the oil pump drive rod (get a new one when you put in a new pump - cheap insurance!) correctly in the bore. The catch washer is used to keep the shaft from coming out of the pump when you pull the distributor, so the washer needs to go on the shaft BEFORE you place it up inside the bore of the block. Please don't leave it out - you will just be swearing like a sailor the next time you pull your distributor out and find that the shaft came right on out too... OUCH. That shaft is pretty thin but it is a hex. You can use a 1/4" socket to turn the shaft so that you can prime the pump. Get yourself a long 1/4" drive extension or two, and then a THIN-WALLED socket like the one shown. TAPE THEM TOGETHER so that you don't lose anything while you are messing around in there.
 

You can see the distributor boss pictured above. That is what we are shooting for here. If you look down in that hole you can see the top of the oil pump drive rod. Take your drill, set it to REVERSE (remember that counterclockwise is the way the distributor and that hex shaft will rotate when the engine is running). Now take your 1/4" extension setup and place it on the shaft... HOLD IT! Did you fill the block with 4 or 5 quarts of oil? BigGrin Thought so. You did - but I almost forgot. By the way, another thing you should do... ahem, is uh, to walk around your block and make sure you are BUTTONED UP! (see Y block follies post for explanation here lol) You don't need to go at super fast rate of speed, just touch it off and let it rotate a little bit. You can actually do this with a speed handle for a socket but this certainly takes the sweat out of it. While you are spinning the drill it will be about 10-15 seconds or so and you will feel a load... yep, we struck oil. "Drill baby drill" Keep going and watching your rocker arms to make sure you are getting oil up there. If you have a new build, it is going to take some time. The rockers are the furthest point away from the pump that the oil has to travel, so every other orifice and what have you will fill up first. If you have an early cam that is "cross-drilled" then rotate your cam so that you can mate up the feed holes.

Now on setting that distributor. With your valve cover off the passenger side head, take a look at the # 1 cylinder and the corresponding valves. You want to get TDC at the compression stroke so that you can give that ignition initial time. Go back to your crank dampener/timing pointer and bring up the TDC mark just as the intake valve has closed (exhaust will be closed as well... double check this by checking valve lash on both rocker arms for #1). Most guys like to set their initial time to exact TDC on the timing pointer. I guess this is good practice, but since Y blocks like a lot of advance I usually bring the timing pointer to 4 degrees or so and then get ready to install the distributor. You will note my timing mark on the crank dampener. I have removed the black paint where the timing marks are located and I have sprayed it with Clear Engine Paint to highlight the difference from the rest of the dampener.
 
Next, I take the distributor and mark the location of #1 Cylinder/Plug Wire by fitting the cap to the distributor and making a sharpie line right underneath the center of where #1 is located.
 
Something else I like to do is get some anti-seize on both lips of the distributor boss on the block and a little on the distributor itself where it will mate to the block. How many times have you tried to pull a seized Y block distributor? I don't know why particularly, but the Y block is NOTORIOUS for seized distributors. In my lifetime of probably dealing with 15 different Y blocks I have never owned, seen, or worked on one that had the top end oiling problems. But about half of the ones I have dealt with had a seized distributor. You may also note the ACCEL pointless ignition. While everyone and their grandmother go the Pertronix route I have used the ACCEL kit with 100% success and no ignition failures over the past 10 years or so. (lol I say that now, wait until I crank this thing up or take the father-in-law out for the initial ride after all the work is done! w00t Seriously though, I do like the kit and with an ACCEL super coil there is no resistor needed. You can leave the key on with no problems, etc.
That's all for tonight - I'm beat. I did get more done in the shop but until next time, here is the engine finally back on the run stand...

You guys out here late at night can take over for me...





Daniel Jessup

Lancaster, California

aka "The Hot Rod Reverend" w00t
check out the 1955 Ford Fairlane build at www.hotrodreverend.com


Daniel Jessup
Posted 9 Years Ago
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43mike (4/15/2015)
You're doing a great job on this, what with the comments, pictures, and advice.  I'm getting ready to do the same with my '55 Townsedan, so I'm watching this with great interest.  What your doing is almost exactly what I have planned for mine, to the letter so far.  Keep up the good work.
 
Mike,
Lanett, Alabama

Mike, I appreciate your comments. I know I always enjoy reading the posts of others and have learned quite a bit (I still am by the way). Do you have any photos you can post about your 55?


Daniel Jessup

Lancaster, California

aka "The Hot Rod Reverend" w00t
check out the 1955 Ford Fairlane build at www.hotrodreverend.com


Daniel Jessup
Posted 9 Years Ago
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Just to follow up from what I posted last night, here are some photos of the Exhaust Manifolds. Now that I look at the casting numbers, I know that the EDB is not a 1955 number. I believe they are to be ECH if they are original to the car right? anyone know? I am not quite sure why the different numbers in the earlier years - maybe you guys can chime in here. I bought a set of the B9's, blasted them too, and have now coated both sets twice and are letting them dry out. This stuff works pretty good in my opinion.
 
 

I also cleaned up a couple of nice chrome valve covers and used some contact cement to set RUBBER valve cover gaskets to them. The gaskets work very well when you need to remove your valve covers a few times over their "life" when you are setting valve lash, etc. I know some guys will use cork and seal the cork to the valve cover, then grease the end of the gasket that mates to the head - that works too. I have done that with intake manifold gaskets before.
 
I need to find some chrome or stainless acorn nuts for the valve covers - they would look better with those. I do have new decals to put on the valve covers - I like the 1957 "Ford Interceptor" decals - kind of my favorite FoMoCo look.
I did get the Valley Pan cleaned up last night, and I have a rubber gasket for that too. As you are aware sometimes these valley pans you find can be bent up into a banana shape by the last gorilla who wrenched it down. Since there are only two bolts that hold it down to the block, they are prone to leak also so make sure there is a good seal all the way around. If you use silicone or some kind of a gasket maker, go sparingly with it.

Hopefully soon I can start installing the other bolt-on parts and get this thing fired up again, check for leaks, make sure the plumbing is good, time the engine and get it ready to reinstall in the car.
 


Daniel Jessup

Lancaster, California

aka "The Hot Rod Reverend" w00t
check out the 1955 Ford Fairlane build at www.hotrodreverend.com


Daniel Jessup
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Last night I got back into the shop and installed the valley pan, exhaust manifolds, and the fuel pump.

First the Valley Pan: I used some acetone to remove the paint around the rim of the block where the gasket goes. After that I used a very small thin bead of black hi-temp silicone gasket maker, aligned the rubber gasket on the block and then prepped my pan to make sure we would mate up well to the block. As you know, sometimes these things can be interesting because of warpage over the years caused from overtightening. Put a thin bead of gasket maker on the pan as well so that both the top and bottom of the gasket have a thin coating of silicone so that you will get an excellent seal.
 

 

The trick with the valley pan is to get your gasket to cooperate as you slide the pan over the block, between the edges of the intake ports on your heads (if you know Y blocks this can be a pain - especially if you have shaved your heads). I use a very small flatblade screwdriver to position the edges of the rubber gasket before I install the two grommets and bolts. Once the pan and gasket are positioned properly all the way around, I tighten down the bolts alternatively until the goo just begins to squeeze out of the gasket/pan mating area. Stop and let it rest for a while and go on to tackle something else while the silicone sets up. I like to install the teapot PCV mount at this time...
 
As you can see I have the intake manifold on the heads in the above photos. That was simply to see the placement/orientation of the spout so that I did not come too close to the intake. Obviously these photos show the location being too close, so I loosened up the screw and turned the spout clockwise so that is was between the distributor and the intake. I removed the intake and got back to the valley pan. If you will look at the above photos you can see more photos of the intake resting above the valley pan. This was to check for clearance and to check BOLT LENGTH! For instance, in the photos below certain holes on the head go right into the passage way of the push rods. I suggest you double check the length of your bolts so as not to be in harm's way. Obviously, you will need the valve covers off to verify this.
 
Be sure to check the front and the rear of the manifold. I like to do this check without the gaskets even, knowing that I will have a bit more clearance when the gaskets are placed between the heads and intake.
By the time you get done fooling around with all of this, you can probably go ahead and give a final torque on your valley pan. To be honest here, I really don't follow any specification, but I probe around the pan with my small screwdriver to see if the gasket is tight against the block/pan area. That really is the best way to check because you need to make sure your pan is sealed around the perimeter.

More later...






Daniel Jessup

Lancaster, California

aka "The Hot Rod Reverend" w00t
check out the 1955 Ford Fairlane build at www.hotrodreverend.com


Daniel Jessup
Posted 9 Years Ago
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I am flying to Florida tomorrow morning and had to get quite a few things ready tonight so I did not have much time.
Here is a video link if anyone is interested:http://s249.photobucket.com/user/danaxjessup/media/Initial%20Cold%20Start%20-%20Retarded%20Timing_zpsii8vh96c.mp4.html
I will try to put up more tomorrow. I have quite a few good photos and loads of video. I do not have a youtube or vimeo account so I reckon I need that to embed video here.
Long story short ... I am very happy. Virtually no oil leaks during the 20 minute or more run, and the only water leak I had was water out the overflow tube when the tstat was taking its time opening up (195 degree). The only drip I had was from the new oil pump cover plate which I did not rebuild/install, I just installed that out of the box. Once I tightened up the offending bolt, she was all sealed up good.
In the video, the timing is RETARDED a tick, but I got that sorted out quickly. She came to life quickly on a dead cold start so I was glad for that.
Here are some quick photo shots of the action tonight. Only water was used. I will be gone an entire week so I drained the block and the radiator before I came out of the shop...
 
 
 
 

More later


Daniel Jessup

Lancaster, California

aka "The Hot Rod Reverend" w00t
check out the 1955 Ford Fairlane build at www.hotrodreverend.com


Daniel Jessup
Posted 9 Years Ago
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The above is a link and a test to see if the video will embed (this is a video with just a slight rev on the enigne).
Below is a link to the photobucket website and where another video is located. I have 3 or 4 posted so far. For some reason I am still getting a square with a circle/hash in the upper left hand corner? Can anyone else see the video?

If not here is a link to the photobucket account too.
http://vid249.photobucket.com/albums/gg208/danaxjessup/100_3125_zpswv99hevy.mp4


Daniel Jessup

Lancaster, California

aka "The Hot Rod Reverend" w00t
check out the 1955 Ford Fairlane build at www.hotrodreverend.com


Daniel Jessup
Posted 9 Years Ago
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<iframe width="420" height="315" src="https://www.youtube.com/embed/YpHDSxaQR1E" frameborder="0" allowfullscreen></iframe>
How does this look? Can anyone give me some feedback? I don't think my screen is showing the links correctly.



Daniel Jessup

Lancaster, California

aka "The Hot Rod Reverend" w00t
check out the 1955 Ford Fairlane build at www.hotrodreverend.com




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