CK,
The posi may be stronger, but the axles are not. The idea of the 31, 33, or 35 spline is to increase the diameter of the axle itself. Allows it to transmit more torque without twisting. The additional splines make that interface stronger as well.
You are correct about the large bearing housing, it is stronger than the small bearing housing for a number of reasons.
Frank/RebopBristol, In ( by Elkhart) 
