By Hutz 292 - 11 Years Ago
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Well everyone it's finally here, I am taking apart a Y-block that is Not Mine!!!!!!!! Can't tell you how good that feels. I am building it for a guy down the street for a 56 Ford. In return he is installing a "footprint gas pedal" on my truck (Joe Dirt). Just kidding he is actually doing some body work on my new pickup. When I disassembled it I found that one of the pistons was hitting the head and all the rod bearings were in really bad shape. The cylinder walls look fine but we will install new rods and pistons any way. I am not sure if the crank is fixable but we will see what the machine shop says. The engine was actually really clean and it must have came out of a mercury cause the valve covers said so. It had a cruisomatic behind it but we are going to install an AOD. He already got the cam from Mummert and if I remember it should have a pretty nasty idle and we should be able to make some power with it. I am excited to build one naturally aspirated and see what we can tune it to on the dyno. He already had the heads reworked a while ago and he bought a factory Ford aluminum dual quad intake and he found some exhaust manifolds, I am not sure what they are called but they come up towards the middle and go straight down. I will call John tomorrow and see what we can do for rods and pistons. I will probably zero deck the block to give us a little more compression. I was wondering also what you guys would recommend for carbs. The intake has a smaller bolt pattern than the normal 4150 square bore carb. I was thinking for an engine like this around two 400 cfm carbs might work well. Just have a couple pics of the engine I will take more as the project goes on.
The engine actually disassembled really well.
This is the piston that was getting into a fight with the head. The pistons are interesting how they have a little hole in the middle of them. My 292 didn't have that but I guess they were not Ford pistons either. It was neet even the valves have an Oval on them and say Fomoco on the them.
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By PF Arcand - 11 Years Ago
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Hutz; It would seem that something out of the ordinary has occurred there with the piston hitting the head. Factory height ones are a long way from the head, unless they are odd pistons, or the block has already been decked. Someone may correct me on that observation, but it seems weird..
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By aussiebill - 11 Years Ago
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PF Arcand (6/11/2013) Hutz; It would seem that something out of the ordinary has occurred there with the piston hitting the head. Factory height ones are a long way from the head, unless they are odd pistons, or the block has already been decked. Someone may correct me on that observation, but it seems weird..
Probably spun a bearing ?
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By Hoosier Hurricane - 11 Years Ago
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If the engine is going in a passenger car, those "rams horn" manifolds will not work. They exit right on the crossmember the engine mounts are on.
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By Doug T - 11 Years Ago
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As John said the center dump ex manifolds called ramshorns (and they look a little like the scrub's ex manifolds of the same name) will not work on a stock suspension pass car. I remember reading someplace, probably one of Ted's dyno tests, they don't make any more power than stock '57 and up pass car ex manifolds. The '57 stock pass car manifolds will fit in a 54-56 OK but the head pipes are a little different. The Ramshorns are a great fit on every truck I ever saw and they look really cool.
But for real power - normally aspirated, I think most would agree headers are called for.
Re ex manifolds be careful of the ears on either end. Actually FoMoCo intended that ex manifolds of all kinds fit directly on the head without gaskets!! Gaskets tend to cause the ears to bend and as CI doesn't like bending, the ears break.
Real gurus ie Ted et al, any comments on ex manifolds with or without gaskets?
PS those could be Jahns cast pistons. Being .040 over they are clearly replacements and I think Jahns tended to have the machining mark in the center.
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By pegleg - 11 Years Ago
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Make sure all the piston rod assemblies are the same length. If that bearing is completely gone, as Bill said, that may have caused it.
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By Hutz 292 - 11 Years Ago
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Well we found out today from the machine shop that the engine had been apart before and that one of the main bearing areas in the block had been repaired. He is going to line bore check it tomorrow. The bearing in that cylinder was completely gone. Thanks for the heads up I will go over tomorrow and check one how them manifolds will fit.
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By Ted - 11 Years Ago
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Doug T (6/11/2013) ..... Re. ex manifolds be careful of the ears on either end. Actually FoMoCo intended that ex manifolds of all kinds fit directly on the head without gaskets!! Gaskets tend to cause the ears to bend and as CI doesn't like bending, the ears break.
Real gurus ie Ted et al, any comments on ex manifolds with or without gaskets? ....Using the fibre or composition gaskets under the exhaust manifolds does speed up the tendency for the exhaust manifolds to crack or break. Unequal expansion rates of the manifold by lieu of poor heat dissipation when using the fibre gaskets would be the explanation for this. By the original design, the exhaust manifolds were to be a metal to metal fit to the heads. The larger trucks used a metal gasket that incorporated a shield to keep the heat off of the valve covers but it is a metal gasket without any fibre backing and helps to promote better equal heat transfer from the exhaust manifold back to the head versus using the fibre backed gaskets. A very thin film of ‘red’ RTV on the exhaust manifolds in lieu of using any gaskets does seem to give the best exhaust manifold life while still being leak free. . Here are some links to past threads giving more info on the metal truck exhaust gaskets. I have had these on my own ’55 Customline for about twenty five years now and they do slow down that exhaust manifold breakage issue when compared to using the fibre style of gaskets. http://forums.y-blocksforever.com/FindPost5884.aspx http://forums.y-blocksforever.com/FindPost59691.aspx http://forums.y-blocksforever.com/FindPost22380.aspx
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By Ted - 11 Years Ago
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Hutz 292 (6/12/2013) Well we found out today from the machine shop that the engine had been apart before and that one of the main bearing areas in the block had been repaired. He is going to line bore check it tomorrow. The bearing in that cylinder was completely gone. Thanks for the heads up I will go over tomorrow and check one how them manifolds will fit.Boggles the mind as to how some engines simply fail to give up. Between the rod hammering at the crankshaft and the piston hitting the head, that 312 was undoubtedly sounding like a thrashing machine. Here’s a picture of a rod and piston assembly out of a 428 that was doing something similar and also didn’t break. This particular rod actually bent at the small end which kept piston top damage much less than it should have been. The big end of the rod where it was running without a bearing is deformed into an oblong shape.
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By slumlord444 - 11 Years Ago
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Piston hitting head sounds like a 292 rod in a 312 engine. They are slightly longer and will cause piston to hit the head and make a lot of noise. How do I know this? Did it on a '57 312 back in '66 that I trashed and tried to put back together on the cheap.
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By Hutz 292 - 11 Years Ago
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Well I guess we are starting with a different t engine. He is supposed to be getting another 312 from a 57 mercury on Monday. We will tear it down and see if that one is buildable. I took the manifolds back over to bois shop yesterday and ya they won't work. Does anyone know what carbs I will need to use on his dual quad intake?
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By slumlord444 - 11 Years Ago
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They came with teapot holly's but carter wcfb's will also fit.
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By Hutz 292 - 11 Years Ago
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Do you know what size and can you buy rebuilt or new ones?
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By charliemccraney - 11 Years Ago
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Hutz, I think you can pull this off. I have pics from other angles.
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By Ted - 11 Years Ago
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Hutz. Which dual quad intake are you working with? There are several variants to the carb spacings on the various 2X4 manifolds and some of those with the longer center to center spacings promote using the longer carbs (ie. Holley 4150’s) in an inline fashion. On the flip side of this, the 500 cfm Edelbrocks can be used on most of the available 2X4 manifolds when used with the appropriate carb adapters. The next issue of the Y-Block Magazine will have an in-depth article on dual quad testing where a large variety of carburetor pairs are used on the various manifolds. Here are some pics of some of the various carb setups that were recently tested.
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By aussiebill - 11 Years Ago
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- TED, i will look forward to next issue of mag to view the results of your hard work and test results, but am curious how did the offy cross ram adaptors fair against normal setups, i know ! i cant wait for mag, ha,ha. Thank you. regards bill.
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By Hutz 292 - 11 Years Ago
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Well we are trying engine number two for the overhaul. The machine shop called and block is not usable. So he went to a farm and found a 312 from a 56 Mercury. He had to pull then engine and he brought if over today. THIS IS WHAT WE FOUND!!!!!
So engine is a little dirty and has signs of sitting for a long while. OK no big deal lets see the inside.
Kindof starting to look like a horror movie.
Haven't seen these spacers before.
AAAAAAAAAHHHHHHHHHHHHHHHHHHHHH!!!!
Previously #1 rod.
A couple of parts that fell out of the block when we flipped it over. The cam is in about 10 pieces. My buddy says this is a sign for what is to come for my engine!!
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By Talkwrench - 11 Years Ago
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Cross ram ...coooll! way to jiggle the fuel
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By Hutz 292 - 11 Years Ago
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Well we got lucky on engine #3. They found another 312 engine so I took it apart and this on is in good condition. I was a Ford rebuild it had the tag on the side it has been bored .040in, .010 on both the mains and the rods. Had to chuckle because they had two different style push rods. I do have a couple of pics of the intake that we will be using. If anyone can tell me were I might be able to find carbs or adapter plates that would be great.
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By glrbird - 11 Years Ago
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If you are going to run holleys, Speedway has the adaptors. Teapots and WCFB do not require an adaptor to fit your manifold.
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By Hutz 292 - 11 Years Ago
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I was thinking roughly 400 cfm per carb?
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By NoShortcuts - 11 Years Ago
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Another source for adapters to use later large base carburetors instead of Holley 4000s or Carter WCFBs
Charlie Price's Vintage Speed On-line catalog... Category - 'Fuel Lines - Blocks - Carb Adapters' See - page 3; Part No. FL-CA-8 Price - $39.95 ea.
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By NoShortcuts - 11 Years Ago
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I've been told by several who know more about Carters than me, that Carter did not rate the WCFBs by cfm. That said, based upon throttle bore and venturi size, I've been told that the early WCFBs per the '56 Merc are believed to flow 375 cfm.
The original '56 Holley 4000s were rated by Holley at 350 cfm, as I remember. I have been unable to find that in writing tonight... I've got it in a listing in a late 60's Edelbrock catalog with a purple cover. Still digging...
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By Ted - 11 Years Ago
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aussiebill (6/17/2013)
- TED, i will look forward to next issue of mag to view the results of your hard work and test results, but am curious how did the offy cross ram adaptors fair against normal setups, i know ! i cant wait for mag, ha,ha. Thank you. regards bill.
Bill. The crossram setup actually helped the performance of the ‘hogged out Edelbrock #257 to the tune of 67 additional horsepower. On the flip side of this and using a properly ported Edelbrock FM255 intake, the crossram setup cut the peak numbers back by 26 horsepower. The looks of the crossram adapters on the dual quad intake sure looks impressive though. For a Saturday night cruiser, the looks would outweigh any performance differences as the setup idled and throttled up just fine.
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By Ted - 11 Years Ago
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Hutz 292 (6/18/2013)
Well we are trying engine number two for the overhaul. The machine shop called and block is not usable. So he went to a farm and found a 312 from a 56 Mercury. He had to pull then engine and he brought if over today. THIS IS WHAT WE FOUND!!!!! AAAAAAAAAHHHHHHHHHHHHHHHHHHHHH!!!!
That’s a serious “OUCH” and a real mess to boot. I pulled apart a 272 that looked similar to that. While I managed to salvage the ‘G’ heads, just about everything within the block itself was pretty much junk.
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By Ted - 11 Years Ago
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Hutz 292 (6/20/2013) ...... I do have a couple of pics of the intake that we will be using. If anyone can tell me were I might be able to find carbs or adapter plates that would be great.That’s the wide spaced (‘56 Mercury?) intake which lends itself nicely to a variety of carb pairs. Adapters which will allow Carter AFB, Edelbrock, Holley 4160’s, or Demon carbs can be purchased from a variety of sources. Here’s the link to the adapter offered by Speedway Motors. http://www.speedwaymotors.com/Universal-Carb-Adapter-Tapered-Port,69.html Here’s a picture of a Edelbrock FM255 intake which is very similar to the intake you have with a pair of carb adapters installed.
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By aussiebill - 11 Years Ago
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Ted, thanks for reply, pretty much what i thought.
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By John Mummert - 11 Years Ago
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Its obvious that the ECZ dual quad manifold that Robi has was made for Ford by Edelbrock. I recently saw an EDB dual quad and then there is the common ECG dual quad, which I would guess was made by Ford. I wonder just how many different 2-4's Ford sold for the Y.I thought that they got away from the 255 Edelbrock/ECZ Ford style due to distributor clearance problems with the 57-later distributors but it appears to work with the MSD distributor. Just wondering out loud, or on line.
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By pegleg - 11 Years Ago
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How can you tell IT's an Edelbrock?
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By John Mummert - 11 Years Ago
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Frank, every old Edelbrock 3-2 or 2-4 intake has the 2 semi-circle tooling pads on one side and some sort of flat pad on the other side. The 2 tooling points look like they're meant to hold a fuel log but they're really for machining. The flat pad is on the far side just above the vacuum fitting in the picture. On the manifold in Ted's picture the 2 points have been removed but I'll bet they were once there.
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By Ted - 11 Years Ago
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John. As you’ve observed, the ECZ-C and FM255 dual quad intakes do work with the larger diameter distributors regardless of the rearward placement of the carb. The extended height of the cap on the MSD 8383 distributor does make it a bit touchy in regards to clearing the vacuum secondary diaphragms on both the Teapot and ’56 Carter WCFB carbs though. I had to install up to 1” of spacer under those particular carbs to clear the spark plug wires at the cap when using the Merc ECZ-C or Edelbrock FM255 intakes during the dual quad test. To date, the only documented instances I have for the ECZ-C dual quad intakes is it being used on the ’56 Mercs. It strikes me unusual that the ECZ-C casting number is actually used on the 1956 dual quad intakes while the ECZ-B casting number is introduced as the 1957 iron 4V intake. Just some ramblings here. . Thanks to Dennis, we now know that Schmeller Aluminum Foundry in Cleveland cast ~5500 ECG-D dual quad intakes for the 1957 Ford model run. This number appears to also include over the counter sales. Many of the ECG 2X4 intakes are identified either with a plain S or a S cast within a diamond on their bottoms which is indicative of castings produced by Schmeller.
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By pegleg - 11 Years Ago
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Ted/ John, That's what I thought, which is why I asked.
John that format for machining location started in the Detroit area, I think. Edelbrock came to it later. We were using it at Winters by 1957/1958. I found early Scrub patterns with those locators and rests on some of the first ones we made. 57 FI intakes and SD Pontiac's. Schmeller did FoMoCo, we did GM. Tells you something about my choice of Employers Eh?
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By John Mummert - 11 Years Ago
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Frank, some people get wiser with age.The ECZ dual quad, being a Mercury part was likely spearheaded by Bill Stroppe who was located in the Los Angeles area. I think Stroppe often worked with Edelbrock on specialty parts for Mercury.Thanks to Dennis for the production number on the ECG 2-4. No wonder they are the easiest to find. I wonder who was the source for the MEL 3-2 intake.
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By scicala - 11 Years Ago
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John Mummert (6/29/2013) Frank, some people get wiser with age.The ECZ dual quad, being a Mercury part was likely spearheaded by Bill Stroppe who was located in the Los Angeles area. I think Stroppe often worked with Edelbrock on specialty parts for Mercury.Thanks to Dennis for the production number on the ECG 2-4. No wonder they are the easiest to find. I wonder who was the source for the MEL 3-2 intake.
I have spoken with John Harding, whom has a lot of factory documentation on the 1956 Ford and Mercury (M260) dual 4 barrel kits that were available over the counter at Ford and Mercury dealers. He also has a recording of an interview he did with Ed Iskenderian about these kits. I'm pretty sure I remember Isky saying that Edelbrock supplied the 2x4 intakes for the early kits, and a later more "Ford" intake was used after that.
The intake pictured here is what I believe to be from the early M260 kit and very valuable. These kits also came with two Holley teapots (LIST 1268), milled ECZ-C '56 heads, Isky supplied cam in some kits, lifters, springs and distributor mods. Plus all lines and fittings and special air cleaner. I may not be 100 % accurate here, but I know it has to be close. I also have copies of some factory documents that support a lot of this. It was all aimed at NASCAR right before they banned multiple carbs and fuel injection.
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By pegleg - 11 Years Ago
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John, Maybe Dennis can find out. This all kind of points to the fact that if we don't document this history now, it will never happen. Is there are any former Mercury or Stroppe people reading this, please feel free to comment.
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By NoShortcuts - 11 Years Ago
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Follow-up to my previous posting on carburetor cfm rating. The 1968 Edelbrock catalog listed Holley carburetor applications for the O.E.M. car manufacturers, carb I.D. numbers, cfm airflow, venturi diameters, and throttle bore diameters.
The listing indicates that the Holley replacement carb for the 1957 'E' code dual quad manifolds was Holley part number R-1434 AAS, rated at 330 cfm, with 1 1/16 in. primary venturi, 1 in. secondary venturi, and 1 5/16 in. throttle bores both primary and secondary.
It took awhile to find the catalog!
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By scicala - 11 Years Ago
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NoShortcuts (7/5/2013)
Follow-up to my previous posting on carburetor cfm rating. The 1968 Edelbrock catalog listed Holley carburetor applications for the O.E.M. car manufacturers, carb I.D. numbers, cfm airflow, venturi diameters, and throttle bore diameters. The listing indicates that the Holley replacement carb for the 1957 'E' code dual quad manifolds was Holley part number R-1434 AAS, rated at 330 cfm, with 1 1/16 in. primary venturi, 1 in. secondary venturi, and 1 5/16 in. throttle bores both primary and secondary. It took awhile to find the catalog!
The 1434 and 1437 dual 4 bbl. Holley teapot carbs also had rings that were pressed onto the primary boosters that reduced the CFM slightly on the primary side. So a single 4 bbl. teapot (LIST 1161) has the same size venturi's and throttle bores, minus the reducer rings. So think they were closer to 370 CFM.
Pretty sure they used the reducers to improve acceleration, since both carbs opened up at the same time. Not progressive linkage.
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By Oldmics - 11 Years Ago
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Gentlemen
Late to the party here.
As Sal mentioned Ed iskenderian said in an interview that I had done with him that Edlebrock did the dual quad castings for the ECZ intake.
I dont believe Stroppe was involved in this ECZ manifold design as Ed always mentiond the "back east" references to the engineering about the M 260. Perhaps Holman and Moody ?
As for the Merc 3X2 intake - that was a Stroppe design which was cast by Dean Moon.
As in Moon tanks and Moon eyes.
Those original intakes are identifiable by the small "Moon eyes" cast into the side of the manifolds.
Stroppe also did the 57 Mercury M 335 engines.I am under the impression that Buddy Barr did the castings on those M 335 manifolds but have no proof!
Great old stuff!
Oldmics
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By Hutz 292 - 11 Years Ago
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Well we finally got the parts back from the machine shop and I got the short block together. It is nice to assemble a Y again. I love seeing the the piston right at the top of the block and all nice and shiny and new. Here are a few pics of it so far.
Love how the pistons come right to the top. Sweet pop ups!!!
We couldn't help that notice that this brand new 2.8l Kenne Bell looks like it was made for a Y-block. We are contiplating doing this with our next Y-block. Sexy isn't it?
Ya it looks good.
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By Ted - 11 Years Ago
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Looking good guys. What kind of final compression ratio are you aiming for?
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By mctim64 - 11 Years Ago
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Nice lookin' pistons!
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By Hutz 292 - 11 Years Ago
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As much as we can get I guess, not really sure what it will be.
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By John Mummert - 11 Years Ago
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Robi, as I recall you ended up with a 292 block and crank which makes your engine a 304. With our 10cc dome pistons and G heads you should be at an honest 9.7:1. If it is a 312 you will be at 10.1:1. Dave ordered a pretty healthy cam so it should bleed off enough to make it all work.
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By Hutz 292 - 11 Years Ago
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Well I got the engine together but nobody mentioned that the valley cover would not work with this dual quad intake. The intake rests on the valley cover and will not bolt down. Any one know which cover I will need to ge tit to work?
Nothing sexier than a set of ARP head studs.
These are the same stock Fel-Pro head gaskets that I have been running 23 lb's of boost with for over 2,000 miles with no issues.
The intake does not bolt down but I set it on it anyway. An suggestions would be great.
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By charliemccraney - 11 Years Ago
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Looks good. Either something is preventing the intake from sitting low enough or, the intake, or intake flange on the heads will need to be milled. Milling the intake flange on the head is probably the best option, but maybe not the most cost effective. If you put the gasket in place and use a flashlight to look at the relation of the threaded holes in the head and the unthreaded holes in the intake you can determine what needs to be done. If the threaded holes are low, you need to mill the intake or intake flange on the head. If the threaded holes are high, you might be able to double up on gaskets.
Oh, I just read the part about the valley cover, maybe careful use of a hammer.
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By brokengate - 11 Years Ago
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Ford made a special valley cover for the 2X4 they come up on ebay once in a while but pricey, probably the scarcity, try REX HP they make an aluminum cover with casting for the 2X4 manifold, Mummert does also I think. I bought the REX but have a BT single four manifold and didn't need the cavity for manifold fit. Fits good no leaks.
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By MoonShadow - 11 Years Ago
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Looks great I love the chromed rams horns. As mentioned before the dual quad manifolds required the use of a different valley cover with a flat center. Bolting down the intakes without it is why so many have broken ears on them. They can be made out of flat aluminum if you like. Chuck
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By Ted - 11 Years Ago
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Hutz 292 (9/26/2013) Well I got the engine together but nobody mentioned that the valley cover would not work with this dual quad intake. The intake rests on the valley cover and will not bolt down. Any one know which cover I will need to get it to work?
The intake does not bolt down but I set it on it anyway. An suggestions would be great.
It’s only the 1956 and 1957 Ford dual quad intakes that need a ‘lowered’ valley pan. The Fenton, Edmunds, and Edelbrock dual quad intakes do work with the stock valley covers. Even the 1956 Mercury ECZ dual quad intakes work with the standard valley covers. In lieu of finding a factory‘recessed’ valley cover, the stock cover can be modified so it’s lower where the interference problem occurs. Here’s one example of a cover that was modified for use with the Ford dual quad intakes.
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By Talkwrench - 11 Years Ago
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I just can not believe you are not blowing head gaskets !!!
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By John Mummert - 11 Years Ago
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Robi, looking good.
Hopefully Dave isn't going to try to use those exhaust manifolds in a 56 Fairlane.
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By DualQuad312 - 11 Years Ago
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I'm not sure if your interested or not but I, know of someone who makes the Factory E-code Valley Pan. I, have his phone # and e-mail. I, would call. I, think I paid $175 about two yrs ago. He supplied the valley pan. When he's done it looks like the factory one. I'm currently using one on my '57 Ranchero.
Jeff
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By Doug T - 11 Years Ago
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The stock y block valley cover can be hammered down to take a stock Ford 2X4 manifold. I found when I did it, that the baffle on the underside of the valley cover needed to come off first. It was not a huge dent that was needed as I remember. Ted's pic makes it look worse than I remember it. Go slow and maybe a bit of heat will help but I didn't heat it when I did it.
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By Ted - 11 Years Ago
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Doug is right in that the picture I posted of the modified valley pan has a much deeper recess than is necessary. Whoever built that cover originally took no chances when it came to clearance. . Here are a couple more pictures. The top picture is the factory dual quad valley cover while the second picture is the cover for the marine application which could also be potentially used with a factory dual quad intake if removing and blocking the carb air inlets.
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By Hutz 292 - 11 Years Ago
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Well the Y is ready to go. Unfortunately it is going to sit in his shop for about 2 years but it will look good doing it.
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By yalincoln - 11 Years Ago
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nice 56 merc. carbs. really good looking engine.
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By John Mummert - 11 Years Ago
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Robi, good looking Y! It came together pretty quick.
As I recall Dave is working on a 56 Fairlane. The ramhorns won't fit unless he is going to a Mustang ll front suspension.I'm not certain how well a stock 56 distributor will work with 2-4's. Maybe someone on the site can tell you how to plumb the vac advance lines to make it work correctly.
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By The Master Cylinder - 11 Years Ago
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John good point on the distributor (and good eye). Years ago I had a WCFB off of a 322" Buick on my '56 292" that had 'ported' vacuum. Ran much better with a '57 distributor than with the '56 dual vacuum canisters.
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By 62f250 - 11 Years Ago
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What cam did you use? What is the estimated horsepower?
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By Hutz 292 - 11 Years Ago
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We used a cam from Johnny I am not sure of the grind he might chime in on the spec. I know it is a pretty stout cam. I am not sure what the hp might be but we will push every last pony out of it once we get it on the dyno.
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