As the blade swings open from idle - it will actually begin to close the rear of the venturi passage by mating with the spacer or manifold bore radius below. This is a major disruption for part throttle operation as all of the airflow must abruptly transfer to the the front wall of the venturi and cross the upside edge of the throttle blade.
I had never heard this before. It's a good day when you learn something new.
I wonder if anybody has ever tried using D shaped throttle blades/ports to minimize this effect.
Regarding matching of spacers/runners, etc. It's my understanding that there are anti-reversion effects from making the downstream side slightly larger than the upstream side; the disruption of flow is much greater in the reverse direction when you're going from large to small than visa-versa.
Edit; By the way, that's outstanding looking work, Steve M. Very impressive!
Perhaps the carb mounting studs could be changed to something with an untheaded shank in the middle to help align the carb spacer.
Best regards,
Paul Menten
Meridian, Idaho