Hi John,
Interesting thought. Im not 100% sure about that one. If I had to guess, Id say probably not likely, as I tried to keep an eye on them while working on the car. Im really paranoid about the metal retainer around the top of the battery, so I usually watch pretty closely the few times someone other than me works on the car. I never saw them hook up anything backwards, but that doesnt mean it didnt happen.
Im thinking through the original failure again, trying to figure out the issue. I had been hearing the "screeching sound" (very shourt duration) for the last few weeks. it was usually upon heavy acceleration - if I let off the gas abruptly it would make that sound. I originally thought it might be one of the bands or a pump in the trans, it was that consistent with letting off gas/upshifting, etc. However, alternator belt was/is tight, so not a slipping belt.
On the way to the show, I realized there was a bigger problem because occasionally the radio would crackle for a split second and drop out. At that time I started watching the gages, and they would intermittently go dead for a split second, then come back up whenever I heard the screech sound (IIRC). It all happened in an instant when it occured, so not sure if the sound came first, then dead needles, or simultaneous, or what?
Over time (about 25 minutes of the drive) it got more into the mode of bleeding down voltage, hear the screech, then volts would jump back to 14.5 for a brief time, then drop to 12 volts (I assume thats when the alternator stopped working) then bleed down voltage to 8-10 (assume thats when it was draining battery).
When tested, the battery only showed capacity of about 140 cca. Showed 12 volts without load, dropped to about 7-8 volts while trying to crank.
When I had problems on the way there, it was with all circuits. I.e. under dash gages, stereo, lights, brake lights, turn signals, heater motor, fuel gage, etc. Thats what makes me think it wasnt a short, as that would have popped one of the inline fuses i have (or circuit breaker under the dash for the convt top circuit), and then id think that only one of the circuits would have been dead?
Im just stumped; the 1 wire alt is so simple, I didnt think even I could screw it up; guess I was wrong!
THANK YOU to all who have offered ideas on this. I cant tell you how much I appreciate it. As you guys probably know, its almost impossible to find people who know how to une a carb or really troubleshoot problems vs. just replace parts! so THANKS!!!!
Ron Grove
Wauconda, IL