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Ignition failure diagnosis

Posted By peeeot 4 Years Ago
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2721955meteor
Posted 4 Years Ago
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I removed the ford  duraspark,relaced with used dist(points)and sprayed some thin rust remover.. started  but run poorly. pulled dist found the points not working due to the spray,dismant  dist clean and am installing petronixl system. work still in progresses vac advance wear buttons  missing from movable plate to vac advance unit. appears points very sensitive tomtits trapped re lube or cleaning 
Lord Gaga
Posted 4 Years Ago
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What I used was an IC PPB 1K VDC .22uF 10% FD50 mounted externally. I bet the Orange Drops would work fine and fit under the cap.mounted securely. You can carry a spare stock type condenser with a screwdriver and a wrench just in case. Rolleyes
Tedster (12/24/2021)
Lord Gaga (12/24/2021)
I use a .22 MFD (double check your condenser's specs.) CAPACITOR from a electronics supply. Much more robust than the junk condensers that are only manufactured as an obsolete  afterthought now.
Lord Gaga (12/23/2021)
Condenser is bad







Which one do you use? I have several in my kit for radio & stereo work. I tested some Sprague "Orange Drop" 715, these are large 600 volt 0.22uF film capacitors. The thin metalized film type are said not to work in this application. The orange drops seem to look great on a scope in the garage but I didn't try them on a road trip or anything like that. They have solid leads though, so they would need protection from vibration or they will work harden and break, I expect.




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peeeot
Posted 3 Years Ago
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After several months and hundreds of trouble-free miles, this problem has emerged again. Exact same story as before. This time the ignition went from normal to dead-in-the-water in about 10 seconds idling at a stoplight. Spark was weak and resistance through the points was excessive (0.4-0.5V). I used a nail file to try to bring the points back but I could only get the car to run for a minute or two before it quit again. As before, a new set of points instantly cured the problem.

2 new wrinkles to the situation:
1. this time I installed my new spare condenser
2. I only got about 100 miles in before the same symptoms appeared again (both failures occurred today!). This time it quit a few blocks from my house. I pushed it into a street side parking spot and walked home.

I don’t understand what’s killing the points, and why sanding/filing them doesn’t bring them back. 2 new condensers, same outcome.

Part of me wants to make the points work, but the rest of me is ready to throw in the towel and go Pertronix.

1954 Crestline Victoria 312 4-bbl, 3-speed overdrive
DryLakesRacer
Posted 3 Years Ago
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Sorry to hear of your troubles. After 2 Chinese condenser failures I installed a Pertronix II. I used their coil and kept the ballast resistor. I have never ever used a coil with an internal resistor and converted many 6 volt cars to 12 volts. Pertronix told me on the phone either way with the ballast resistor use, there was only less high voltage going to the plugs. I choose to have the lower voltage because I figured the coil would be cooler and engine is only 8.1 stock anyway. I have never had any failure or even an engine miss. I’ve cleaned the inside of the cap once in 10 years and that’s it.. good luck. 

56 Vic, B'Ville 200 MPH Club Member, So Cal.
Robs36Ford
Posted 3 Years Ago
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What is the min and max voltage of the voltage regulator ?
Too high will burn point and fail Condesor.


1936 Ford 3W Coupe : 56 T-Bird 312, 47 Packard 3 speed, 40 juice brakes.
1968 Merc Cyclone FB GT 390, Getting a better front clip!
1977 Ford F-250 Supercab RWD Explorer Long box.
1976 Chev Camaro RS LT
Future rebuild : 1949 Ford F-1

2721955meteor
Posted 3 Years Ago
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just go with the dura spark,easey to inst and works. I was hard to convince, but gave in and should have listened would have saved some gray hair
Saltshaker
Posted 3 Years Ago
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peeeot,
This is my first time posting on the forum. Hope this might help.
Your problem may be with the ballast resistor.  Did you have one on the coils that failed?
Depending on the coil you are using, the ballast resistor (if you had one) needs to be compatible with the coil.
The original 56 Ford coil primary winding should be around 1.5 ohms at room temperature.  The ballast resistor for the 56 should be about 1.5 ohms, giving a total primary circuit resistance of 3 ohms. 
So what happens if they aren’t?  You will eventually burn up your coil and possibly your points without one because at low RPM the dwell time, increases causing more current to travel through the primary coil and points.  The fix is to install a ballast resistor, in this case a 1.5 ohm version for a total of 3 ohms.  This is what the system was designed to use.
If you don’t have a ballast resistor you might want to get one, and also make sure you’re coil primary winding is 1.5 ohms plus or minus a quarter ohm.
Another solution is to use one of “Internal Ballast” coils. They don’t really have an internal ballast they just have a somewhat lower ohm primary winding and you can get by without a ballast resistor. 
I know some people insist that they do have a ballast, but if that was true how do you hook up a bypass cold starting circuit?  There is no third terminal.  Also, there is the heat problem.  An internal ballast would heat up the coil which is already on the edge of being a barbecue grill.  Better to have the heat on the outside.
Some British coils did have three terminals with internal ballasts, but the Lucas Company who forever ruined the British automotive electrical industry's reputation made them, and anything they built was sketchy to start with.
Don
I checked the Carquest EBC1487 coil and it's primary resistance is .3 to 1.0 ohms.
peeeot
Posted 3 Years Ago
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Robs36ford, the car has a Delco 12SI alternator (78A) and voltage has been observed in the 13.5-14.6 range.

Saltshaker, I have seen the same specs posted for the EBC1487 but I don’t know why because they are totally wrong. The coil has an internal resistor and actual primary resistance is 3.0 ohms. You are correct that the “extra” 1.5 ohms of resistance cannot be bypassed, but I have found using the 12v supply during cranking from the starter solenoid still helps.

I found this article elsewhere regarding condenser failure: http://www.nonlintec.com/sprite/cap_failure/
I think Lord Gaga has the right idea about sourcing a modern capacitor that is up to the task as opposed to the mixed-bag indifferent-quality parts that are readily available. All that being said, since distributor access is so unpleasant on my ‘54 (especially in a roadside emergency situation) I have ordered Pertronix 1281 and will carry my best set of points and a condenser as “just in case” parts.

1954 Crestline Victoria 312 4-bbl, 3-speed overdrive
peeeot
Posted 3 Years Ago
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Does anyone know whether excessive resistance in the spark plug wires could contribute to breakdown at the points or condenser?

1954 Crestline Victoria 312 4-bbl, 3-speed overdrive
FORD DEARBORN
Posted 3 Years Ago
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As secondary resistance increases, the voltage necessary to overcome it must also increase. That in itself will add stress to the secondary and primary circuits. I've never really thought of the added stress as detrimental to the points or condenser. An open sparkplug wire, however, will drive up the induced voltage to it's max and that has been known to cause coil damage.  It appears most all the points/condenser issues, IMHO, are related to poor quality condensers.  Use a 1KV rated capacitor as stated by Lord Gaga.  If I remember correctly, there's quite a surge at the moment the points open as seen on an oscilloscope. It's the condenser that takes this surge by momentarily taking the + end of the secondary winding in the  coil to ground to provide a rapid collapse of the field. I've gotten more than one good jolt from rapidly simulating the points with a wire in my bare fingers.  That surge on the condenser when the points open can be up to 200V or more.  I often wonder if the present condensers now on the market are only good for about 12V? or somewhere close to that.   Besides mechanical wear, 2 things cause points to go bad, 1) excessive arcing caused by a marginal condenser and 2) excessive current possibly from not enough resistance in the primary circuit - the resistor itself, or a coil not matched for points/condenser.  Hard question to answer, hope this makes some sense. 

64F100 57FAIRLANE500


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