Florida_Phil (10/25/2018)
I just installed a Pertronix Module in my new 292 engine. My car originally had a ballast resistor. I am using a stock 1957 Ford distributor. The Pertronix instructions say to install the red wire to the hot side of the ballast resistor and the black wire to the distributor side of the coil. I am using the coil that came with my car. I don't know if it's a six volt coil, but the engine ran fine before the tear down. I wired the Pertronix module as instructed, but I haven't tried to fire the engine yet.
I Googled the ballast resistor and it's purpose is to extend the life of the points by reducing the voltage when the car is running. I don't have points now. Why do I need the ballast resistor? I don't remember ever using it before. Why can't I ditch it?
The ignition ballast or resistor wire does reduce the voltage through the primary circuit, but the intent here is actually to reduce the current flow (amperes).
Points don't really care about voltage, but they will burn up if the current flow is too high. A running engine draws maybe 2 or 3 amperes through the coil and points and associated wiring, ignition switch etc. They can't handle more than this.
Notice too that a non-running engine with the key in the RUN position - draws more current - about 4 or 5 amperes. The coil in this situation will get smoking hot because of the excessive current, and may well spooge itself all over the engine bay if left for more than a few minutes. An ignition coil is not "on" all the time when running, a V8 has about a 66% duty cycle. So the overall current through the primary circuit is lower when running.
The OEM split the resistance into a divider network so as to provide for a hotter spark during engine start. About a 1.4 ohm coil, and about a 1.4 ohm ballast wire. Total about 3 ohms. The ballast resistor is bypassed briefly during starting, then, when the key is returned to RUN, the ballast is in circuit to drop the voltage (current flow) to safe levels during operation.
The Ignitor module can handle more current than the points can, but it too, has a limit. The basic 1281 unit is limited to about 8 amperes. This is why the instructions caution to use an ignition coil with at least 1.5 ohms resistance. No extra ballast resistor is neither necessary nor desirable provided the coil itself has a resistance of 1.5 ohms
Ohms Law and a pencil & paper will tell you what the current flow is through any ignition system and any combination of parts.
Usually where people run into trouble is installing an ultra-low resistance coil designed for their higher end modules, coupled with an earlier type Ignitor like the 1281 module, they are not compatible.
Pertronix makes several coils, some with as low as 0.6 ohms primary resistance. This will smoke the basic 1281 module used in our Fords quickly.