Main Support Girdles for the Y.


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By Ted - 14 Years Ago

In catching up with the slew of threads that were posted while I was galavanting at the Y-Block Shootout, I came across the girdle requests in Seppo’s roadster thread.  Due to the interest that’s being generated, I’ll make a new post out of this.

 

Hollow Head 9/1/2011
Ted, do you happen to have any girdles to sell or is it possible to make more of those. You sure have the drawings and it might be even cheaper to buy from you than discover the wheel again and manufacture those here in Finland

 

aussiebill 9/1/2011
Ted, I’d be interested in 1 if anything comes of seppo’s inquirey.  regards bill.

 

57FordPU 9/1/2011
Ted, I would also like to piggy back on these requests for a girdle.  If we are going to step up the speed on these Y-Blocks (especially turbocharged), we need to do everything possible to hold them together for a WOT three mile ride. 

 

 

Although I hadn’t given much thought up until now to making any additional girdles for Y engines other than what I need for the current crop of in-house builds, I’ll put it on the list for this winter when things slow down just a bit.  The question comes up if the girdles (for those that are installing them yourselves) need to be pre-drilled and/or if studs/hardware needs to be supplied.  I see no problem in supplying girdles in either a pre-drilled or a non-drilled (blank) format.  Supplying the hardware gets more complicated but is expected to be doable if necessary.  The last crop of girdles I fabricated were for conventional timing covers and not the shortened marine covers.

 

I’ll add that using studs at the rear main typically requires an oil pan modification.  I’ve been both ways on the rear main attachment in regards to using studs through the girdle at that point versus using bolts under the girdle and not studding the girdle at that point.  Your thoughts regarding predrilled girdles, hardware, or anything else are welcome.  Another point is that the main cap tops around the bolt holes do require some milling in order to adjust the height of the girdle appropriately.

By mctim64 - 14 Years Ago
Ted, I too am interested in the girdle. If you don't want to manufacture the pieces, a drawing with all dimensions would be fine as I have a guy here that could cut one or two out. (for Charlie and myself)
By charliemccraney - 14 Years Ago
I'm interested, predrilled or as a kit.
By Hollow Head - 14 Years Ago
Atleast two pieces predrilled for conventional timing cover for us. Long enough main studs are also welcome, because atleast here it's bit hard to find inch size bolts etc.  Or those have to be ordered from somewhere Cool.

And Ted, congrats about joining in the 8's club Wink. We are far behind, but...

By Y-Block Stan - 14 Years Ago
Hi Ted, I also might be interested in a main girdle. I aquired a freshly rebuilt,stripped and polished 4-71 blower monday so I might try putting a Y block blower bullet together if I can find the time and $$$$. Thanks, Stan
By ScottY - 14 Years Ago
G'Day Ted,

           I too would be up for a girdle or two also, at any level, though a stud kit, drilled etc would be a definate plus, thanks and congrats on all your work/efforts,

                                                  ScottY!

By MoonShadow - 14 Years Ago
Ted, Chuck Girdle? ChuckHehe
By mr4speedford - 14 Years Ago
I'll buy one. Studs are not needed but pre-drilled would be nice. Please let us know when we can purchase. Very interested in a electric water pump if your still doing those as well. Thanks, -Andrew
By RumbleFish - 14 Years Ago
Put me down for a KitBigGrin
By Ted - 14 Years Ago
MoonShadow (9/8/2011)
Ted, Chuck Girdle?

Chuck.  Your soon to be completed engine is using the girdle that was supplied with it.  Are you also requesting another girdle?

By MoonShadow - 14 Years Ago
Ted, Wasn't the girdle I sent with the block for the marine front cover? I don't think I really need one for the 292 I'm building. Chuck
By Ted - 14 Years Ago
MoonShadow (9/10/2011)
Ted, Wasn't the girdle I sent with the block for the marine front cover? I don't think I really need one for the 292 I'm building. Chuck
Chuck.  The main support girdle that was supplied with your block was for a conventional timing cover.  That worked out just fine for your particular engine build.  Here’s a picture of your bottom end before the oil pan went on.

 

By aussiebill - 14 Years Ago
Ted (9/11/2011)
MoonShadow (9/10/2011)
Ted, Wasn't the girdle I sent with the block for the marine front cover? I don't think I really need one for the 292 I'm building. Chuck
Chuck.  The main support girdle that was supplied with your block was for a conventional timing cover.  That worked out just fine for your particular engine build.  Here’s a picture of your bottom end before the oil pan went on.

 

AH! Chuck, now we all know what your got!!Cool

By MoonShadow - 14 Years Ago
Thanks Ted. For some reason I had convinced myself the girdle was the boat type. Looks great! Can't wait to hear it run. Lets see some BIG numbers now. Chuck
By Hollow Head - 14 Years Ago
Ted, is this going to happen or do we have to go to plan B? Don't mean to hurry you, but Smile.
By Doug T - 14 Years Ago
Hi Ted,

This may be a little academic for me but I would be interested in at least knowing what it would cost with all the studs and hardware.



Also I would like to start a little discussion as to how and why to put studs and the girdle on the rear main. It seems to me that the rear main and the cheek of the crank to the rearmost throw is the most highly loaded material in the entire crank. This is where all the energy leaves the engine to go to the flywheel and onwards. This is also the area of the crank that has the material removed when stroking by reducing the throw's journal diameter. So if the crank will benefit from having more support, it seems to me that this area is where it is needed most. What is the experience with other engines?



If this can be incorporated by a rework of the pan sheet metal this would be a pretty easy to for most of the serious guys to do. But what about the rear main seal, is this likely to be a problem? Also is there any difference between a 312 and 292 with regards to a girdle? Finally would it be possible to incorporate say 4 threaded holes in the girdle to support a windage tray?
By charliemccraney - 14 Years Ago
While I'm not using a girdle yet, I am using main studs which required some clearancing of the seal retainer and the use of a torch and hammer on the oil pan to make dimples. I do not recall how close the dimples came to the pan bolts. It's fine for the clearance required for the stud but with a girdle, it will need enough clearance for the nuts. If it does not block the pan bolt hole, a sufficiently long spacer and bolt can be used to clear the dimple. If that is not sufficient, then the girdle can be extended to provide new pan holes, which will require cutting and welding panels to make the pan fit and making a gasket, and the girdle can be fastened to the block with some countersunk head screws at the rear to provide a flush mounting surface and no interference for the pan or girdle nuts. And now to get out of any familiar territory for me, maybe a less conventional method can be used, instead of main studs through the girdle, how about drilling the girdle for tension screws at maybe 45 degrees to intersect the main cap at each end. If something like this is done it may fit an unmodified pan but will probably require that that main be machined with the girdle and those screws in place, but maybe that's required anyway.
By pegleg - 14 Years Ago
Doug,

     Couldn't resist. I don't follow your reasoning on the rear main at all. There is torque or twisting force on the main, but the stiffness of the cap wouldn't affect that either way.

     Since the torque is applied in eight bursts, (as each piston fires) the maximum torque it sees is the same as all the other journals except, of course the front main, which sees none. Obviously the frequency increases front to back. The rear main and the front main would probably see less distortion from the firing because they only deal with two pistons on one side of the bulkhead. I think the biggest issue with the cranks is probably the overlap of material between the main and the rod journals. The smaller that section is the more likely breakage will occour. I suspect most of the block issues result from the loads caused by the cranks imbalance at higher RPM. That load is not happening in one direction but all around the circumfrence. Obviously that force changes with RPM and amount of torque applied to the piston weight. Blah, blah.. 

By Doug T - 14 Years Ago
Hi Frank,

I see your point but I have always heard that the reciprocating acceleration loads of the pistons et al were actually higher than the firing and compression loads.  If this is so then the crank is accelerating and decelerating as it rotates even without the firing loads.  The very purpose of the flywheel is to smooth out these accel/decelerations which it does by applying a reverse torque to the crank as the crank trys to accelerate the flywheel.  This torque must be at a maximum at the rear main since this is where the total inertia of the crank and recip masses is at a maximum (relative to the flywheel). 

But the burden of my question concerning other engines with or without girdles was to see what real world experience is with engine/crank failures

Also the purpose of the girdle is "to stiffen up the bottom end" or to say a bit more technically to keep all the main bearings on a common centerline.  This would seem to be just as important for the rear main and where it may be a greater problem since the rear main has to deal with the imbalance of the flywheel as well as the crank loads.

By Ted - 14 Years Ago

I’ll be aiming for the end of October at having some girdles ready for machining/drilling.  I figure another two weeks after that to finish girdle machining.  Once I get an initial price for the material for the girdle blanks, I can give a price for the girdle and another price for the stud kit.  Steel prices being in a constant state of flux prevents an accurate price estimate at this time.

By Hollow Head - 14 Years Ago
Thanks Ted. Any rough estimates for final product?
By Missouri Mike - 14 Years Ago
Ted

I'd also be interested in a drilled girdle, so add my name to the list.

Thank you

Missouri Mike