Identifying a TBird Differential


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By CK and his 55Tbird - 10 Years Ago
I am looking into fitting a posi lock differential to my 55 TBird and looking at the centre it doesn't seem to be like the other Dana diffs.I know it is not a 9" as the pinion support does not separate, yet it is a Banjo style?
I see the Dana diffs have a salsbury style housing?

So I would like some help identifying my diff.
Please pardon the grease but here is a picture of it.

http://forums.y-blocksforever.com/Uploads/Images/f82f65d4-1531-490e-b429-4a25.JPG
By Hoosier Hurricane - 10 Years Ago
My guess is '54 to '56 passenger car. Limited slips for those are nearly impossible to find.
By CK and his 55Tbird - 10 Years Ago
So its not a Dana 44.
By NoShortcuts - 10 Years Ago
The '55 and '56 'Birds were Dana 44s, CK. The picture you've posted does not look like my recollection of what the '55 and '56 'Bird rear end looks like. Limited slip versions of the Dana 44s were used in a number of different applications, but I'm rusty on what.

Wikipedia has a lengthy write-up on the Dana 44 with input from several writers. I've pasted a piece of it below. Always double check Wikipedia info, but it's a start...

Scanning the Wiki write-up, it indicates that there have been numerous variations of the axle assembly to include:

- solid front AND rear axle, independent front AND rear suspension

- ring gear size (8.5 and some 8.9 inch)

- axle shaft diameters and spline counts

- pinion shaft diameters and spline counts

- gear ratios and two different carriers depending upon what gear ratio you're running


If you look at eBay, and do a search for ‘Dana 44 locker’,and then ‘Dana 44 limited slip’ you’ll get numerous listings of new units available that are:

- clutch type

- air operated (!)

- electro-magnetic (!)

These are offered by Detroit Locker, Eaton, Auburn Gear, USA Standard Gear , Aussie Locker, Spartan, ARB, and Yukon. Most of these appear to be for 30 spline Jeep applications, but I only did a cursory look.

From Wikipedia:

The Dana/Spicer Model 44 is an automotive axle manufactured by Dana Corp. and is used extensively among automobile manufacturers and in the automotive aftermarket area as well. The Dana 44 was first manufactured in the 1940s and is still being manufactured today, both front and rear axle variants. The Dana 44 has been manufactured as a beam axle and independent suspension for both front and rear axle setups. There are also different variations of the Dana 44. Over a dozen automobile manufacturers have made vehicles that feature Dana 44 axles, including Jeep which currently manufactures Four-wheel drive vehicles that feature both front and rear Dana 44 axles.

General specifications

  • Ring Gear measures 8.5 inches (216 mm)
  • Ring Gear measures 8.9 inches (226 mm)
  • OEM Inner axle shaft spline counts are 10, 19, 29, 30, 32, 33 and 35
  • Pinion shaft diameter: 1.375" (most Dana 44's) 1.625" (JK rear 8.9" Dana 44's)
  • Pinion shaft splines and spline diameter: 26/1.12" (most Dana 44's post 1970), 24/1.25" (JK), 10/1.12" (early pre 1970 Dana 44's)
  • Gear ratios range from 2.72:1 to 5.89:1
  • Carrier break: 2.72:1 – 3.73:1 and 3.92 – 5.89:1.
On some differentials only the high speed 2.72–3.73 carrier is used for all gear sets up to 5.89 (JK, Nissan or when thick gears are used)
_________________________________

Hope this helps. Smile
By bird55 - 10 Years Ago
Nope, not a dana 44. Some PO has apparently replaced with that during the cars lifetime.
My experience with updating older diffs is, it will be pricey IMHO to upgrade to a yet mediocre finish. I went thru a similar thing with my 55 bird. Final best solution was an all new rear end setup brake to brake. Choose your exact final gear, trac Lok version, and have it delivered, even get new brake options if you want.
FYI, the housing # on yours may be found on the right side of the back of the axle housing. A series of numbers. You can then go to your favorite diff. website and they should have a chart to ID what it is you have. Then start checking parts ad availability for that unit. good luck. Even if it were an original Dana 44 (Spicer), I found it wasn't worth the cost of upgading.
By paul2748 - 10 Years Ago
Your best bet if you want a limited slip rear would be to go with a nine inch. OF course, the easiest one to use is a 57 TBird rear. Next in line would be any 57-59 nine inch which should be a direct replacement (Not sure of the spring pads on a 59). However, the original rears on a TBird had a lower spring mounting pad that was thicker than a sedan, so you would have to use a lowering block to maintain the stock height.
By NoShortcuts - 10 Years Ago

No argument with Paul’s suggestion regarding moving to a ’57 or later rear axle assembly, CK.


I’m fuzzy on this, but my recollection is that there is SOMETHING about the ’57 station wagon and courier rear axle assembly that makes it the best choice for putting it under a 'Bird. Perhaps the location of the spring perches? Or, maybe it’s something to do with the brakes. I wish I was clear on this for you.


My recollection, also, is that the ’57 FoMoCo differential is NOT a true 9 inch. It is commonly referred to as a 9 inch, but to put an actual 9 inch into the ’57 housing, some grinding on the housing has to be done to get the pig in.


The spring perches or brakes on the ’58 and ’59 Ford wagons may be the same as the ’57… but I don’t know.


I wish I could remember where I read or heard what I’m trying to pass on to you here. I am sure about the installation of an actual 9 inch differential into a '57 housing. -I did it in '10 with a friend on a '57 'Bird. –My age is showing on the rest of it though. Blush

Hope this helps. Maybe someone else can add to this.
By CK and his 55Tbird - 10 Years Ago
Interesting guys.I did check wiki !

I will give it a good scrub this week and check for markings etc.
Perhaps I'll pull the centre out and have a look internally, see what axle it has and measure it up.
Take some photo's.

Some one along its life has changed a few parts, 272 machined as 292, 113 heads, Sway bars, and a strange looking diff.
I'm curious what width a std. diff is from drum to drum? and wonder if it was a ploy to better what was original. I do know its an open wheeler.

Thanks guys.
By marvh - 10 Years Ago
Here is a link were oldmics did a Tbird/wagon swap.

http://forums.y-blocksforever.com/Topic51574.aspx?PageIndex=2&Keywords=nine+inch#bm51649

marv
By paul2748 - 10 Years Ago
As far as I remember the sedans had the small bearings, the wagons and courier the large bearings. Not sure what the 57 Bird used but either would be ok for a street car..

NoShortcuts (2/18/2014)

I’m fuzzy on this, but my recollection is that there is SOMETHING about the ’57 station wagon and courier rear axle assembly that makes it the best choice for putting it under a 'Bird. Perhaps the location of the spring perches? Or, maybe it’s something to do with the brakes. I wish I was clear on this for you.

By yblock - 10 Years Ago
Ford 9in rear axels. googal ford 9in rear axels,the site has all the info you will ever need. they say 57-59 ranchero and 65-67 mustang hps ar the same width 57,25. giv it a try,ther ar other sources listed. cliff 57ranchero
By CK and his 55Tbird - 10 Years Ago
I was at the Ballarat swap meet today and I saw one the same and they said it was a zepher diff. And some of these were found in ford cars to.

nearly bought a 9", yet many other goodies.
By CK and his 55Tbird - 10 Years Ago
I also found a what I think is a Dana 44 which was out of a Mainline ute. I can get it for $75, Should I buy it and keep as spare? or fit as runner?He thinks it may be a 3.5:1 ratio.
By slick56 - 10 Years Ago


All Aussie Mainline utes were 4.11:1 as far as i know.

Strong diff, aussie drag racers used to use them before 9"ers became available.


I have a 3.55:1 out of a 53 sedan delivery in my 52 Mainline with 302w and AOD.

.
By aussiebill - 10 Years Ago
CK and his 55Tbird (2/23/2014)
I also found a what I think is a Dana 44 which was out of a Mainline ute. I can get it for $75, Should I buy it and keep as spare? or fit as runner?He thinks it may be a 3.5:1 ratio.


Manual OHV mainlines, 4.09 ; 1, Auto mainlines 3;54. The 4.09 is usually stamped on RH diff tube looking from the rear. The 3.54 is usually stamped on cast web running to tube area. Allow variances for my fadeing memory.
By CK and his 55Tbird - 10 Years Ago
He mentioned it may have been a 3.55:1I think for $75 I should just buy it. I will check the tubes and casting to see.

So it is a DANA 44 ?
By lyonroad - 10 Years Ago
Dana 44,

Does it look like this?
By CK and his 55Tbird - 10 Years Ago
Yep
By Frankenstein57 - 10 Years Ago
The Lincoln Versailes disc brake rear end has the same width, center pin to center pin, as my 57 and 58 rancheros. Not sure what the t-bird width is, hope this helps
By CK and his 55Tbird - 10 Years Ago
So the diff in the bird at the moment looks to be a shoebox 49-51 merc??The axles are a 17 spline, yet thick shaft similar to 28 spline 9" ????
By 312T85Bird - 10 Years Ago
There are several different posi options for the Dana 44 thanks to it's use in Jeep CJ's and early Ford Bronkos and not hard to find. You can even get a Detroit Locker for a Dana 44.

Tom
By CK and his 55Tbird - 10 Years Ago
Yes I've seen many options. I think the 44 is used as the front diff.

Yet I was just trying to work out what the diff is that is in the bird at present. Which you can see in the photo.

What we used to do with the 9", was to machine a provision for a second pinion shaft with in the differential and fit a second set of
pinion gears. As Ford did, 4 pin and 2 Pin diff. This made the diff much stronger. Perhaps I can do this to the shoe box diff.

There's no doubt the 9" has the best Posi-lock (Limited Slip Differential). Yet has anyone experienced "Eatons True-trac"

By CK and his 55Tbird - 10 Years Ago
So I have found a 9" diff out of a 57' Tbird.And wondering if the internals are interchangable with current 9".
Are they strong axles as some variations have been over the years?
What ratio can I expect it to be?

Any guidance here???
By NoShortcuts - 10 Years Ago
CK and his 55Tbird (3/10/2014)
So I have found a 9" diff out of a 57' Tbird, and wondering if the internals are interchangable with current 9".
Are they strong axles as some variations have been over the years?
What ratio can I expect it to be?


Later 9 inch carriers will go into ’57 housing, but my experience is that some grinding of the ’57 housing will be necessary to have the later pig go into the opening.

While referred to as being a ‘9 inch’, my understanding is that the original ’57 ‘Bird ring gear size was actually 8.75 inch.

My books show:

  • the original ’57 ‘Bird axle shaft spline count was 28
  • original ’57 ‘Bird rear end ratios were:

- 3.56 for the 3 speed B-W 259 transmission

- 3.70 for the B-W T-85 3 speed with overdrive

- 3.10 for the Fordomatic

Hope this helps. Smile

By CK and his 55Tbird - 10 Years Ago
That does help, thanks.
By Oldmics - 10 Years Ago
A set of 488s went right into my 57 Bird housing with no grinding required.

I believe 411s were also an original option for an O.D. tranny in 57.I have seen a few 57 Birds with that setup

Oldmics

By the way isn't the rear axle assemble in a 55/56 Bird considered a Dana 46?
By NoShortcuts - 10 Years Ago
Oldmics (3/12/2014)
A set of 488s went right into my 57 Bird housing with no grinding required.

Oldmics


4.88s! GooD GrieF, JH!

Put another way... WoW! Hehe