Dynamic cranking compression


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By 46yblock - 14 Years Ago
My Oregon cam regrind came in yesterday.  It is grind #218, mild, I & E duration at .050 is 225 degrees, duration 260, lobe separation 108,intake centerline 108.

I need to settle on a target static compression.  Does this dynamic cranking compression sound right?  154 psi.  Here are the variables that I plugged in giving the calculated 154 figure..  Alt. 1330, bore 3.86, stroke 3.44, rod length 6.25, intake .020 before closing is at 58 degrees ABDC, static compression 9.7:1.  The 154 psi seems lower than expected so I would like someone else to have a go at the numbers. 

By HT32BSX115 - 14 Years Ago
That sounds nice!



It'll probably increase with little ring break-in.....





You did do it with either the carb removed or the throttle plates full open?
By 46yblock - 14 Years Ago
Rick it is in the machine shop.  I'm trying to decide upon what the static CR should be, with the resulting Dynamic Cranking compression.  My understanding is much above 170 psi cranking compression gets into the detonation area.  Given the mild cam I was surprised what the calculator showed on dynamic Comp.  Figured it would be higher, but maybe I am using the wrong calculator.  With gas expense as it is, sure wouldnt want to build this to run on premium.

I edited the first post.  Maybe it is clearer now. 

Also, I dont recall seeing the ceiling of cranking compression for running regular.  What is it, and would it be raised a little with E10?  Iron heads in use for all of this.

By charliemccraney - 14 Years Ago
46yblock (3/25/2011)
With gas expense as it is, sure wouldnt want to build this to run on premium.




I don't think you should let gas prices alone influence this decision. Higher compression results in higher efficiency. Higher efficiency equals more distance per gallon. The part that is tough to determine is just how much more distance, and how does it actually compare to cost. I bet it at least breaks even, and is possibly cheaper.



Will you be using the same set of heads, milled, for the proposed increase or are you planing on another set? A mileage/actual cost of use experiment will be interesting. Wink
By 46yblock - 14 Years Ago
Point well taken.  OK how about the cranking compression ceiling on mid grade Smile .
By charliemccraney - 14 Years Ago
I'm not sure about mid grade pressure.



I just got to thinking, with my old engine, I got about 12mpg on the highway. With my new engine, I get 13.5mpg when not in overdrive. I just don't know if it can be considered apples to apples with the stroke increase, different intake, compression increase, and etc. Pretty much, the cam is the same and everything else is different. If it can be considered apples to apples for the compression increase argument, it means you should go about 1.125 times farther with every gallon. I don't pay attention to gas prices, premium is what, 20 cents more than mid grade, so lets say 3.40 vs 3.60, that's a 1.059 increase in cost for a 1.125 increase in economy. Even from regular to premium is only about 1.091. That's definitely better, and if only a compression increase can result in the same thing, it can be a very cost effective way to increase mileage.
By 46yblock - 14 Years Ago
I've been thinking too.  My 9.2 CR 292 with Isky E-4 duration at .050 of 216 (I think), has a cranking pressure of 150+.  This cam has a longer duration at .050, more overlap I assume, therefore 154 psi with static CR of 9.7 may be pretty close.  I do fine on regular, so maybe bump things to 160 cranking pressure (which may be possible with cam advance).  Sounds like a plan until someone fills it with holes.

With Mummert's rods, popup pistons and their nice pin location, shooting for prescribed CR sure is a lot easier.

By Pete 55Tbird - 14 Years Ago
Mike

Since you seem to be playing with a computer program to predict the compression PSI rather that taking an actual real world measurement what would running a 10.5 to one compression ratio and using a much longer duration cam have on cranking PSI? Can you set up the computer program to forecast  PSI by changing all the variables? If not, which ones can you change?

I take it you already have the cam? If your worried about the cost of premium gas have you looked into a knock sensor  or just restrict ignition timing as gas mileage is really most effected by vacuum advance with the engine under almost no load while mechanical advance can occur under extreme load. Pete

By 46yblock - 14 Years Ago
Pete, here is the calculator http://www.wallaceracing.com/dynamic-cr.php .  The thing here that really has to be known is how many degrees ABDC does the cam close to within .020.  Like it will take a few seconds to figure Dynamci compression at 4 degrees afvance, but I am trying to keep my mind on assemblying this damn desk.  It has more parts than a carburetor.
By 46yblock - 14 Years Ago
I've been going at this again this AM, even though the desk isnt together yet Wink.  The figure of 58 degrees ABDC I was using is the intake valve closing event of this cam, not .020 off of closing.  Luckily the calculator calls for the actual closing.  Dont know where I came up with the .020 part.

With the cam advanced 4 degrees, and using the resulting 54 deg. ABDC in the calculator, and bumping up the target static CR to 9.8, a dynamic cranking pressure of 162 psi, with Dyn. comp ratio of 8.13 is the answer.  It looks to be a good objective.

With a comb. chamber of 70cc, piston dome vol. of 5cc, and piston to deck clearance of .004, the static CR works out to 9.82.  Cool.

By Pete 55Tbird - 14 Years Ago
Mike

I used the calculator you linked to and I did not come close to what you posted either the first or second time. I think your cam specs are not accurate as a cam you describe as mild should not bleed off as much compression as shown. Something ain`t right. Pete

 

It just occured to me that the calculator does not compensate for solid lifters vs hydraulic lifters. Edit

By 46yblock - 14 Years Ago
Pete, what did you come up with?  I used stroke 3.44, bore 3.86, intake closing 54, alt. 1330, static cr 9.8.  You are surely right about lash not being accounted for, but how would an adjustment be made.  Lash for the cam is .020.
By Pete 55Tbird - 14 Years Ago
Mike

You should ask your cam maker. He is the expert. Pete

By speedpro56 - 14 Years Ago
Mike, take off 10 points at .050 ( half of your lash ) because the y-blocks are solid lifter engines and that should be closer to what your cam is. For a solid cam to be equal with a hyd cam you need to add approx 10 points at .050 or at least half of the lash anyway. Comp and crane talked about this, that why I've mentioned this in the past when selecting a cam. Example a stock engine needing a 224 at .050 hyd with a stock converter,  move up to a 233 or 234 at .050 for a solid lifter engine with the same performance.
By 46yblock - 14 Years Ago
Thanks Gary and Pete.  I need to call the grinder tomorrow anyway, and will discuss this.  Gary, then it sounds like this cam is a clone of the Isky E-4, using your adjustment advice.  So I do have real world experience with one of them, and according to that a static CR in the range of 9.3-9.5 would be about it.
By Ted - 14 Years Ago

Mike.  A little bit of math shows that the 58°ABDC value you state is a good intake closing value for the 260° camshaft when installed straight up (108° intake lobe centerline).  This is assuming that the cam manufacturer is using the standard 0.020” measurement for the advertised duration measurement as is typically done for solid lifter cams.  Hydraulic camshafts will typically use 0.006” as the value for calculating the advertised duration.  Using your values I do get the same 9.7:1 static compression ratio (SCR) and an 8.1 dynamic compression ratio (DCR).

 

If advancing the camshaft 4°, here’s what the DCR looks like using the same combination that targets a 9.7:1 SCR.

 

I’ll add that my calculations for DCR do not involve using an altitude value.  Because the cranking speed among other variables influences the actual cranking compression, I use the DCR value rather than the calculated cranking compression value as a more accurate determination of what octane fuel should be used.  Here’s the chart I use for octane rating versus DCR.  Keep in mind that these are for the octane ratings stated on the pump and are not MON or RON octane rating specific.  There’s a safety cushion built into the chart due to the variability found in pump gasoline.

 

By 46yblock - 14 Years Ago
Thanks a lot Ted!  I may have found a little glitch today, however.  I used a 292 block, installed the cam, a 292 crank, one head and #1 intake valve today and put on a degree wheel plus dial indicator.  Dont have a piston for TDC because they are having pins sized.  At .006 off the seat the intake duration is 258 degrees.  At .5 in. off the seat it is 267 degrees, checked with .020 lash and 1.54 rocker.  The lift at the valve was .420, which was expected due to lash.  So will this throw off the calc?

I am going to print off that graph and tack it up.  The target is 8.2-8.25 DCR, at least for now.  Have reread on the topic and quench is a biggy.  Hoping to get a zero deck for quench of .043 to help keep away unwanted explosions.

Edit:  This is worrisome.  I looked at the "mechanical cam specs"  sheet that I ordered from.  Right there it says duration at .020 260 degrees, duration at .050 225 degrees.  Tomorrow will check duration at .050 and .020 to see what is going on.  But if it is only 258 at .006, that doesnt sound right. 

By Ted - 14 Years Ago

Mike.  Did you check to insure that the camshaft is degreed in?  Be sure to also check the #6 cylinder and to be on the safe side, also check the exhaust lobe centerlines.

 

The chart I’m using is specific for measurements at the camshaft and not at the valve.  But because the chart is biased in this regard, I don’t worry about the actual lift at the valve.  If I was to actually take into account what’s happening at the valve itself and if using the 0.020” value at the ramp of the camshaft, then valve lift at the valve with 0.020” lash and 1.5:1 rockers will be 0.010” instead of 0.000”.  That means the actual intake closing event would be later by whatever number of degrees that 0.010” takes to close up.

 

But to give you something to think about, here’s a set of values from a custom Isky camshaft using various potential lash settings in which to determine the intake valve closing events at the cam lobe.

 

As far as quench goes, I don’t consider it a problem until it’s over 0.065”.  That means the piston can be as much as 0.020” in the hole with a 0.045” thick head gasket before needing serious consideration.  The distance that the top ring is down from the top of the piston should really get more consideration but typically doesn’t.  Do the math on the diameter at the top of the piston and how far down the top ring resides and see what kind of volumes start popping up.  These volumes can be a serious detriment during the actual fuel expansion process.

By 46yblock - 14 Years Ago
Thanks again for all the information.  I have more to do obviously.  I'll go in and get a piston first so I can degree the cam.  Then get some readings at the lifter and valve.  For todays figures I just put the degree wheel to zero degrees at zero valve lift zero lash, and then reset it to zero with .006 valve lift and zero lash.  Read out the duration for both trials, with multiple tests for each trial.  Didnt think I could do much more without TDC established.  
By Pete 55Tbird - 14 Years Ago
Ted

Thank you for more great information. Can you confirm that you octane vs dynamic compression ratio is based on a fixed amount of mechanical distributor advance timing? If so, what are you using, 38degrees or something else.

The reason I ask is my first car was a Model A Ford that had the spark advance/retard on the steering wheel. So that technology is out there as are knock sensors to automatically retard or limit spark advance. Do you think they are worth looking into? For a street driven car not a dragstrip car.

Thanks again. Pete

By Ted - 14 Years Ago

Pete.  The chart is simply a guideline.  The timing is whatever is optimal for the engine and not octane based.  For the Y engines, the optimal total timing at WOT typically falls in the 36°-40° range depending upon the compression ratio if you take fuel octane out of the equation.  Unfortunately it’s not as simple as using a single chart in selecting a compression ratio.  As it is, different engines have different efficiency factors and as such, there isn’t a set in stone rule.  Selecting a camshaft falls in the same ambiguous category as differences in head design will dictate different rules from one engine design to the next.

 

Knock sensors are definitely nice parts to have but if the engine is having to use them constantly to keep detonation at bay, then the overall combination needs some adjustments.  Compression ratio, fuel octane, engine temperature, ignition curve attributes, air/fuel mixture, cylinder head burn characteristics, and intake manifold sizing among other factors all have a part in this.  Consider knock sensors a safety cushion in the event something out of the ordinary puts the engine in a position to experience detonation.  In general, the ignition timing needs to be optimum for the engine combination.  That test is performed with a fuel high enough in octane that detonation will not occur if optimum timing is exceeded but the power loss comes from cylinder expansion pressure occurring too early (or too late) in the cycle.  If the ignition timing has to be backed up from optimum because of fuel quality or some other outside factor, then the ignition timing curve or even the engine combination as a whole needs to be re-evaluated.  For the Y engines, ideal total timing at WOT wants to be around 36° total timing with high compression and 40° total with low compression.  For the GM Vortec heads, 24°-26° total timing is the norm.  Cruising ignition timing is another scenario that is tuned separately for.

By YBLOCKEREDH - 9 Years Ago
Hello Ted,
I now have this motor it is .0008 out not .0004 in. Have the heads on with Felpro blue gaskets and have clearance. What can I expect now with the added compression? 
Gary
By Ted - 9 Years Ago
Gary.  If changing the piston from 0.004” in the hole to 0.008” out of the hole, here’s what the difference looks like for both the SCR and DCR.
 
 
6.250
Rod Length
3.860
Bore
3.440
Stroke
70.0
Head cc's
-5.0
Piston dish cc's (use a negative value for a dome)
-0.008
Deck Clearance (in.)
10.00
Head gasket cc's
58.00
Degrees ABDC where intake is closed.
322.04
Cubic inches
9.98
Static compression ratio
8.32
Dynamic compression ratio
Cam Specs
0
° Cam advance
260.0
° Advertised Intake Duration (0.020")
108.00
° Lobe Centerline
58.00
° Intake Closing ABDC
 
By YBLOCKEREDH - 9 Years Ago
Thanks again Ted...
Gary
By 55 GLASS TOP - 9 Years Ago
Man my head is spinning so many numbers wow.
By charliemccraney - 9 Years Ago
At .008 out of the hole, you will be pretty close to the minimum clearance to the head, about .035".  You will need to know the compressed thickness of the head gasket in order to determine if .008" will work.
By DryLakesRacer - 9 Years Ago
Everytime I try to calculate my valve/piston clearance on overlap my head spins. I've eliminated that problem by using test springs and placing the head on with and without a head gasket. Time consuming but it takes me 4 or 5 times to put in a crank shaft before the seal goes in. I do check 15* before and after so I know exactly what the clearance is and I run close with my LSR engines. It seems when running naturally aspirated at a high elevation all the compression you can get is not enough. Even with the cams I run I'm disappointed if my cranking compression in not at least 210. That is one of the many tests I do. Recently I've started running legal oxygenated gasoline and much of my tuneup had to be revised, but so far it has been worth it. Good luck.