By yehaabill - 16 Years Ago
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Y-Guys In the past, I've asked about the dura-spark conversion,for the "Y",
and I'm now trying to do the deal using a 70's donor dist.
Steve has a couple of posts(18643 and 12500) that gives me a start
but I have a few questions, if anyone cares to chime-in and guide
me thru this.
I've disassembled both units and 1. do you use the Y weights and plate
and slide the top shaft(the part that hold the rotor) down on it?
2. If I do it this way, the shaft doesn't stick thru enough to get the clip-deal
back on.(if that is important!)
3. Do I use the advance can from the Y or the dura-spark?
4. Any and all suggestions welcome.....
Bill
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By yehaabill - 16 Years Ago
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Y-Guys Here are pictures of what I have........
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By GREENBIRD56 - 16 Years Ago
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Hi Bill - I was off on a job in New Mexico and no computer...... The "upper rotor shaft" of the old style distributor can be modified by machining off the cam and turning a proper height seat for the Duraspark reluctor. Like the one in this picture. Send me a PM with your email address and I'll send you a PDF print that has all of the dimensions. It has also had its slots reduced in length to limit the total mechanical advance from the centrifugal mechanism. With the point cam removed - use the newer base plate swivel, stator and dog leg vacuum can out of the later distributor. It all will fit. There are later model editions of the Y distributor that utilize the 70's mechanical advance system. They will allow swapping out the upper rotor shaft to the "reluctor" version (that you have) directly. I modified my older version because I didn't have one of the newer Y types to work with.
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By GREENBIRD56 - 16 Years Ago
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Hey Bill, I got your PM but for some reason I can't get one to go back to you. To answer your question, I think its 6 of one and half dozen of the other. Whichever distributor you use, the results will be similar. I just used the older style because that's what I had and I couldn't seem to put my hands on the later version. Holun went to Autozone or one of those guys the next day and got the "right" newer dizzy on the first try. I know of one guy that went and got a remaned Y dizzy and a remaned Duraspark II for a 351 (on a company discount deal) and screwed one together with clean parts one evening! Its just whatever you have the patience for. At least one other fellow told me he thought the early advance set-up with the bushed "kidney" shaped fly weights was superior to the later version - this could be.
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By John F - 16 Years Ago
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I did this conversion last year with the help of Steve M. It has been trouble free ever since. When it comes to duraspark, Steve's the man.
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By Ted - 16 Years Ago
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Steve. As always, your diagrams and explanations are always top notch and professional. Thanks for being such a great asset to the site.
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By mctim64 - 16 Years Ago
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Hey Guys, Is there something I should know about the Duraspark, i have the Petronix Ignitor in my dizzy and it works great. Easy to install too. Is there some advantage to going the Duraspark way? I agree with Ted, Steve you do an beautiful job with the diagrams and the explanations.
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By GREENBIRD56 - 16 Years Ago
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Tim /Ted - thanks for the credits, I just try to pay back what I get from the site, in kind. Tim - the troubles with the Pertronix - I believe are mostly people troubles. Like leaving the power on and cooking one a bit while troubleshooting, that sort of thing. Some guys have tried to get them to switch too heavy a current - not enough combined OHMS in the coil and resistor to protect the transistor. Under-voltage feed to the controller. The directions you get with them are reasonably clear, but we all stumble once in a while. I have seen several mystery problems that finally went back to having a crummy ground between the swivel plate and the distributor base. Which, when coupled with a less than perfect ground between the base and block - makes for chronic under-voltage at the controller (or a set-up that stutters when the vacuum advance operates). Running a ground wire to the pivot plate clears all that up - and it needs to be in their directions. The little black controller can still die for all the old reasons electronics finally die - mostly heat and age - and unexpectedly leave you at the side of the road....... 'till you break out the spare points and re-invent the wiring at the side of the road. And then buy and install a new controller. The trouble with the Ford sytem - is the same stuff. Power left on and cooked it, too small a resistance in the coil and ballast, crummy ground.....its all there..... But- the Ford reluctor and stator set-up in the dizzy just about never ever die. The one in my Bird did 165,000 miles in an F-150 before I "liberated" it. So if the seperate Duraspark II controller conks out - you pull out your spare controller, plug it in and drive home. The controllers also have the handy dandy 6° auto-retard feature that you connect to the starter soleniod. Bumps my 12° initial down to 6° while it cranks. Parts are at every salvage yard, chain store and on the internet - and on Sunday afternoon too.
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By charliemccraney - 16 Years Ago
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AZ28 (1/23/2009) Parts are at every salvage yard, chain store and on the internet - and on Sunday afternoon too.
That's what appeals most to me.
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By mctim64 - 16 Years Ago
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OK, Point made! I have four of the Petronix running right now, the first I installed over 12 years ago, and have had no problems. I do however carry in each car the old points, cond. and other parts for a roadside conversion if nessisary. I think in the future I may convert an extra dizzy to the Duraspark just for S and G to see how it works. Always fun to try something new. Thanks guys!
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By GREENBIRD56 - 16 Years Ago
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Tim - When you are ready to try this - send me a note....I'm running a Ford (actually Wells) Duraspark II controller with an MSD "TFI" coil (.88 OHMs) and an MSD ballast resistor (also .88 OHMs). The Wells control sits at about 25° dwell and cracks right along. Plus the starting retard arrangement..... Waiting in the wings is this: The HEI controller (really cheap too - carry two spares in the ashtray) controls heating by varying the dwell (15° at idle to 30°+ at revs) so you don't use a ballast resistor. I've tested it (briefly) on my outfit by just switching the connections and jumpering out the ballast resistor and it seems to work just fine.
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By pcmenten - 16 Years Ago
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Steve, what about the spark plugs?
What type of spark plug do you use? Is spark plug life shortened with the 'performance' modules?
I tend to use Autolite extended tip plugs where I can. I had a 223 that would not run with the Champion plugs. That 223 had an issue with its cam, but the extended tip plugs really made a difference.
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By GREENBIRD56 - 16 Years Ago
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I've got Autolite Platinum AP46's in there now - AP45's awaiting their chance. .040 Gaps So far no big deals to report - but no trips down the track either....What was the high perf 289 plug? It would seem like a good choice for higher compression / higher rev use.
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By 55Birdman - 16 Years Ago
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is any year/application better than the others to get the parts from to install in the Y dizzy.
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By GREENBIRD56 - 16 Years Ago
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I don't think there's any magic year - 1976 and up maybe - the dizzy parts just need to include the upper rotor shaft that mounts the reluctor, the swivel plate that mounts the stator, and the "dogleg" style of vacuum pot. What Bill has lying around in his earlier post. I wouldn't use an old grungy reluctor - NAPA's got them for $4 or $5 all new and shiny. This diagram calls the reluctor an armature - and really it is. It spins through a permanent magnet "field" and makes AC - 8 cycles per revolution. Doesn't really matter which engine either - I've made up a system with 351-C guts - and another with 429 guts. You are going to use the Y distributor body for a base anyway.
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By charliemccraney - 16 Years Ago
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The newer vehicles have a different distributor with different internals - I think the timing is controlled by the computer in those applications. I'm not sure what the year is, though. I'll guess late 80s on. I noticed this while looking for duraspark parts. If the cap is held on with those two clips, it's a good donor distributor - I think the newer ones are held on with screws. Also look for the triangular shape of the narrow part of distributor body - it can kinda be made out in the drawing Steve posted. Once you've spotted one they'll be easy to... spot - sorry, too tired to think of another word right now.
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By Hollow Head - 16 Years Ago
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Those modifications seem to be more complex than installing Crane Xr-i ignition module to Ford distributor. With Crane you don't even need to take your distributor out of the engine. Just replace the module holding / vacum advance plate in place of an original points holding plate ( and of course you need to remove the vacum module and install it again ) and install that Xr-i module with heat resistant grease and set the air gap between the module and the rotor. Only two wires to connect to the coil and it runs. And it has a rev limiter up to 8000 rpm and it is simpy adjusted by turning a small adjster with screwdriver. And one benefit of that Crane is that if your dist shaft has some slack, it still works fine. Our 330 hp / 630 Nm 292 efi-turbo engine is fitted with that Crane, so it really works. http://store.summitracing.com/partdetail.asp?autofilter=1&part=CRN%2D750%2D1700&N=700+400078+305229+115&autoview=sku That last picture shows a well burnt module caused by a false wiring to the coil. Only two wires and LordMrFord managed to hook them wrong...
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By 55Birdman - 16 Years Ago
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I have MSD 6AL electronics . Will the electrical hook up of the duraspark conversion be normal?
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By GREENBIRD56 - 16 Years Ago
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Yes it will - in fact MSD sells a patch cable that connects the modified distributor directly to the system. http://store.summitracing.com/egnsearch.asp?Ntt=msd+&N=700+400122+4294841558+115+4294847538&Ntk=KeywordSearch
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By 55Birdman - 16 Years Ago
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Just want to be sure . This cable connects to duraspark wiring then to MSD coil ?
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By pcmenten - 16 Years Ago
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Steve mentioned the issue of having a good ground for the ignition to run right. I've run into that, too. It occurred to me that it might be worthwhile to run the ground out along with the other wires and connect it to both the coil ground connection and the amplifier ground connection. Bad grounds are hard to diagnose.
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By GREENBIRD56 - 16 Years Ago
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Birdman - the patch cord attaches the Duraspark trigger to the MSD "red box". You are running yours off the points now correct? The red box operates the coil - the dizzy trigger tells the box when to fire it.
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By 55Birdman - 16 Years Ago
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I have petronix innards in the dizzy now with MSD 6 AL hooked up to that
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By mctim64 - 16 Years Ago
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So with this patch cord and MSD box hooked to a Duraspark moifided Y dizzy you are ready to go? No other "black boxes" right.
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By 55Birdman - 16 Years Ago
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Tim, thats what it looks like to me. I just never considered the duraspark setup. I have had the petronix in for 8 years and no problems. Just something else to look at. I think I will get all the parts and make one up. I am totally rewiring the car now and this will be something to add. May be worth it. I got 20 bucks in my petronix now. So...
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By HoLun - 16 Years Ago
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I thought you have the Ignition controlled by the Megasquirt, I got the MSII and running the duraspark distributor, this thing is sweet, you can have any the advance curve anyway you want with a few key storke on the laptop. and the MSII works great with the pickup coil in the duraspark distributor. I got the engine to idle but havent worked on it for a while, as my daily driver need an engine transplant.
I need to make a plate to lock the mechanical advance in place and get rid of the vac adv pot. and i will have fully electronically controlled ignition.
and on the distributor themselves, I dont have them with me to look at, but arn't they physically about the same? could you just swap the gear and drop in the Duraspark unit?
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By charliemccraney - 16 Years Ago
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The distributor bodies of original Y-block distributors and the later replacement distributors and duraspark distributors have different bodies and advance weight setups. The replacement Autolites have the same body as the duraspark so the components can just be swapped on.
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By Hollow Head - 16 Years Ago
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HoLun, we don't have the igniton control by the Mega so far. With that the things would be totally different with igniton retard by the knock sensor, retard by the boost level and so on we could use more advance than that 33 degrees that we used at the dyno with 98 octane gasoline. And of course it would give us an opportunity to use launch control and Anti-Lag system. http://www.rallycars.com/Cars/bangbang.html Maybe some day all those will be at use . LordMrFord is working on to get his engine running with crank triggering system and direct ignition. It's close but... Lots of problems
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By GREENBIRD56 - 16 Years Ago
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This whole thing revolves around putting a Duraspark II trigger nto one of the two later types of Y-block distributors (that Charlie described). The early one takes a modified rotor shaft - the late just takes some salvage parts in reasonable condition. When you are done - you have a dizzy with whatever advance features you choose to put in there - locked up, pure mechanical -or mechanical plus vacuum - your choice. MSD has used the Ford trigger in their units - and I assume for reliability issues - the parts aren't particulary cheap to produce. The reason for its reliability is that it doesn't use external power to produce a signal - only a complete circuit. You can clamp the finished dizzy in a vice, spin it with a drill motor and the two detector coil leads (joined) will show the AC signal needed to run all sorts of ignition (red or black) boxes. This is not a "Hall effect" arrangement. It spins the 8 pole reluctor in a permanent magnet field and generates an independent sine wave signal. The digital control devices use the zero voltage crossing point of the AC as a binary "off" and start continuously counting. If you don't want fuel injection - don't have a red box - just want a cheap, modern "no points" electronically fired coil ignition - it will work. If you want the high zoot stuff - it will run that too. Your choice.
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By yehaabill - 16 Years Ago
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Steve or ? I'm still trying to build this dura-spark dist and I have another question, in your earlier post#21157 you mentioned someone buying two dizzy's and swaping the parts in one nite. What about the rotor shaft? I got your deal on machining the point cam off etc, but is there a dizzy out there that doesn't require that? (upper shaft a strait swap-out without machine work?) I can't see the forrest for the trees I guess!!!!!! Thanks Bill
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By Doug T - 16 Years Ago
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What's the deal with the Dura-Spark ignition? I bought new in '79 a V8 Fairmont with the Eurosport interior which meant the Mustang Dashboard with a Tach. The whole car was troublesome and the Duraspark let me down often, notably one time trying to get the car off the Cape May - Delaware Ferry, try being responsible for delaying a seagoing ferry for stress!! Maybe the Hall Effect parts in the distributor were OK but the electronics in the box were CRAP. I have the Pertronix triggering an MSD box in the T bird and an Accel running the coil in the truck. Both were easy to install in the stock distributors without any glitches so why ask for trouble with the Duraspark stuff?
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By GREENBIRD56 - 16 Years Ago
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Bill - There are some later edition Y distributors that will accept the upper rotor shaft, reluctor and stator straight out of your donor Duraspark distributor. I just couldn't find one when I wanted it - wasn't too prone to buying one at the parts house and hoping to get the right match, etc. I had a Y distirbutor just like the one in your other picture - and not the new style unit. So I just figured out how to machine my early style rotor shaft and went from there. So far as I can determine from my own experience - and reading the internet message boards - the Ford control box isn't any more or less reliable than the Pertronix outfit - just way cheaper and much easier to get a spare and change out. The trigger is about bullet proof and I think that's the part Bill wants anyway.
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By pegleg - 16 Years Ago
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Doug, I have never had a Dura spark unit die yet in 30 years!. Maybe they don't like you, or Ferrys, or Maryland! Seriously, have one in the red car (with an MSD) been flawless so far. My '79 Fairmont was also the Euro thing, but with the firebreathing 85 horsepower 200 inch six. What a rocket that was!!
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By speedpro56 - 16 Years Ago
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I have to say my Dura Spark has been flawless for many years.
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By ejstith - 16 Years Ago
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Well, to throw another fix in the mix, I've got a Mallory electronic set up in mine. I got a '59 Distributor and put the Mallory stuff in it with a Mallory coil (to get rid of the resistor) and things are sweet. I just went with Mallory because that's what I had back in the day. It was so simple it was ridiculous. I think I set the plugs at .035 and could have probably did .040 or .045.
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By pcmenten - 16 Years Ago
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Steve, outstanding work, as usual. I have a little collection of y-block distributors, so I started working on the conversion today. I destroyed my Duraspark donor's electronic pickup, but I figured a few things out. I had a 351M Duraspark distributor and a mystery V8 distributor, probably a 302. The mystery distributor had its vacuum advance on the other side. I tried to remove the electronic pickup on the 351M distributor and broke its magnet. But I was able to drill out the one rivet that was holding the pickup on the 302 distributor. I think I can mount the 302 pickup on the y-block vacuum advance plate by drilling two holes. The 351 stator, upside down, slips over the original y-block distributor's points cam. I don't have a running y-block engine to test this on, but I think it will work. First photo shows two y-block distributors, recently purchased from the FLAPS. The round shafted body with the two slots is a C4?? (obscured) and the triangular shafted body is a C5JF. The photo below shows the 302 pickup Next photo shows the parts in place (my thumb is holding the pickup down). The stator will have to be pinned in place. I'll probably use a dremel to cut a slot in the points cam shaft and use a roll pin or similar to pin it in position.
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By GREENBIRD56 - 16 Years Ago
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When I build these things - I just adapt the whole Duraspark "point plate", stator and vacuum advance pivot to the top of the Y distributor. All of the stuff on the upper end of this diagram will fit right onto the top of the old dizzy (it's the right diameter and the screw holes line up), if....... if ......you have the upper rotor shaft modified by removing the cam and machining a seat to press the reluctor on there. The unit just slips over the bare upper rotor shaft. I usually have to cut and file an exit slot for the stator pigtail. Does this help? Hope so.....removing the stator and fitting it to a point style plate didn't occur to me - and I'm not sure how I would go about doing it.
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By Y block Billy - 16 Years Ago
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More on grounding of the duraspark units and those obscure gremlins that can haunt you. I have an 82 F600 ramp truck and it started dyeing over the period of a week, kept cutting out breifly which acted as though there was water in the gas until it died completely. I then noticed no spark, changed reluctor, box etc with spares I had and it acted the same. we went through the system and lo and behold had a meter near the distributor and found that the distributor was searching for ground. Evidently the distributor lost its ground through the block. Connected a wire from distributor to battery ground and the thing has never skipped a beat since.
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By GREENBIRD56 - 16 Years Ago
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Billy points out a problem that was addressed in the Ford service literature of the day......The ground for the Duraspark II control box (a black wire - out of the six exiting the grommet).....goes all the way back to the distributor and is attached to the distributor body with a brass lug right where the pigtail is going through the wall of the housing. This is "supposed" to make the engine block the ground for the system. On my systems - I have run an additional ground wire down to the block to seal the deal. You do want the block to be the grounding point - as that will insure you have the maximum voltage available to the system. The body of the vehicle is not absolutely certain to have the same ground as the engine.
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By rexbd - 16 Years Ago
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I am probably going to make myself look stupid, but that has happened before. Can you do the duraspark conversion to a 55 Tbird tach drive distributor? I am switching to 57 intake and carb and know I need to change the distributor.
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By pcmenten - 16 Years Ago
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No, that's a good question. I haven't done it, but looking at an older distributor, I can see how it could be done. The shaft with the points cam will have to be turned down to allow the stator wheel to slip over it. Then you could put a 302 pickup in place of the points. It will be a vacuum-only arrangement, but you'll get a better spark.
I think you can find posts elsewhere on this site that describe modifications to Holley 4150/4160 carbs to allow their use with the vacuum-only distributors.
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By GREENBIRD56 - 16 Years Ago
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There may have been those that tried - and did make it work - but I haven't. I've kept my '56 tach drive unit safe in a box - and even bought a (bargain) Pertronix "Ignitor" for it - in case the day came when all went back to "original" (or close anyway). Finding a '57 tach drive unit - that could be switched over to the Ford electronics - would likely take a ton of money. The alternative is to find a Mallory outfit (with tach drive) or do what others are doing - which is use the '57 up distributor and modify an electronic tach to fill the hole in the dash.
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